2004 DAEWOO NUBIRA Knock sensor

ENGINE CONTROLS 1F – 195
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.4L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the engine control module (ECM) to
retard ignition control spark timing based on the KS signal
being received. The KS produces an AC signal so that un-
der a no knock condition the signal on the KS circuit mea-
sures about 0.007V AC. The KS signal’s amplitude and
frequency depend upon the amount of knock being experi-
enced. The ECM contains a non–replaceable knock filter
module called a signal–to–noise enhancement filter
(SNEF) module. This filter module in the ECM determines
whether knock is occurring by comparing the signal level
on the KS circuit with the voltage level on the noise chan-
nel. The noise channel allows the ECM to reject any false
knock signal by knowing the amount of normal engine me-
chanical noise present. Normal engine noise varies de-
pending on engine speed and load. When the ECM deter-
mines that an abnormally low noise channel voltage level
is being experienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 8 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C (145°F).
S The engine speed is greater than 1,500 rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C (145°F).
S The mass air flow is greater than 180mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store wnditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

1F – 196IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0327 – Knock Sensor Circuit Fault (1.4L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Start the engine.
2. Install a scan tool.
3. Clear the Diagnostic Trouble Codes (DTCs).
4. Operate the vehicle within the Freeze Frame
conditions and conditions for setting the DTC
as noted.
Does the Malfunction Indicator (MIL) illuminate?–Go to Step 4Go to Step 3
31. Turn the ignition switch ON, with the engine
OFF.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for Setting The DTC
as noted.
Does the Malfunction Indicator (MIL) illuminate?–Go to Step 4Go to Step 12
4Listen to the engine while raising and lowering the
engine speed.
Is a knock or audible noise present?–Go to Step 5Go to Step 6
5Repair the mechanical engine problem or a loose
bracket or component.
Is the repair complete?–Go to Step 12–
61. Turn the ignition switch to lock.
2. Disconnect the engine control module(ECM).
3. With a digital voltmeter (DVM) connected to
ground, measure the resistance of the knock
sensor through the knock sensor signal circuit,
terminal 42.
Is the measured value within the specified value?90–100KWGo to Step 7Go to Step 9
7Check for a poor connection at the ECM connector,
knock sensor (KS) signal circuit and repair as neces-
sary.
Is a repair necessary?–Go to Step 12Go to Step 8
8Replace the engine control module(ECM).
Is the replacement complete?–Go to Step 12Go to Step 10
9Check the KS electrical connector for a poor connec-
tion and repair an necessary.
Is a repair necessary?–Go to Step 12Go to Step 10
10Check the KS signal circuit for an open or a low volt-
age or voltage and repair as necessary.
Is a repair necessary?–Go to Step 12Go to Step 11
11Replace the KS.
Is the replacement complete?–Go to Step 12–

1F – 198IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.6L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the transaxle control module
(TCM)/engine control module (ECM) to retard ignition con-
trol spark timing based on the KS signal being received.
The KS produces an AC signal so that under a no knock
condition the signal on the KS circuit measures about
0.007V AC. The KS signal’s amplitude and frequency de-
pend upon the amount of knock being experienced. The
ECM contains a non–replaceable knock filter module
called a signal–to–noise enhancement filter (SNEF) mod-
ule. This filter module in the ECM determines whether
knock is occurring by comparing the signal level on the KS
circuit with the voltage level on the noise channel. The
noise channel allows the ECM to reject any false knock
signal by knowing the amount of normal engine mechani-
cal noise present. Normal engine noise varies depending
on engine speed and load. When the ECM determines that
an abnormally low noise channel voltage level is being ex-
perienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 10 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C(145°F).
S The engine speed is greater than 1,500rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C(145°F).
S The mass air flow is greater than 170mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 199
DAEWOO V–121 BL4
DTC P0327 – Knock Sensor Circuit Fault (1.6L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Start the engine.
2. Install a scan tool.
3. Clear the Diagnostic Trouble Codes (DTCs).
4. Operate the vehicle within the Freeze Frame
conditions and conditions for setting the DTC
as noted.
Does the Malfunction Indicator (MIL) illuminate?–Go to Step 4Go to Step 3
31. Turn the ignition switch ON, with the engine
OFF.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for Setting The DTC
as noted.
Does the Malfunction Indicator (MIL) illuminate?–Go to Step 4Go to Step 12
4Listen to the engine while raising and lowering the
engine speed.
Is a knock or audible noise present?–Go to Step 5Go to Step 6
5Repair the mechanical engine problem or a loose
bracket or component.
Is the repair complete?–Go to Step 12–
61. Turn the ignition switch to lock.
2. Disconnect the engine control module(ECM).
3. With a digital voltmeter (DVM) connected to
ground, measure the resistance of the knock
sensor through the knock sensor signal circuit,
terminal 42.
Is the measured value within the specified value?90–100KWGo to Step 7Go to Step 9
7Check for a poor connection at the ECM connector,
knock sensor (KS) signal circuit and repair as neces-
sary.
Is a repair necessary?–Go to Step 12Go to Step 8
8Replace the engine control module(ECM).
Is the replacement complete?–Go to Step 12Go to Step 10
9Check the KS electrical connector for a poor connec-
tion and repair an necessary.
Is a repair necessary?–Go to Step 12Go to Step 10
10Check the KS signal circuit for an open or a low volt-
age or voltage and repair as necessary.
Is a repair necessary?–Go to Step 12Go to Step 11
11Replace the KS.
Is the replacement complete?–Go to Step 12–

1F – 344IENGINE CONTROLS
DAEWOO V–121 BL4
TROUBLE CODE DIAGNOSIS (1.8L DOHC)
CLEARING TROUBLE CODES
Notice : To prevent Engine Control Module (ECM) dam-
age, the key must be OFF when disconnecting or recon-
necting the power to the ECM (for example battery cable,
ECM pigtail connector, ECM fuse, jumper cables, etc.).
When the ECM sets a Diagnostic Trouble Code (DTC), the
Malfunction Indicator Lamp (MIL) lamp will be turned on
only for type A, B and E but a DTC will be stored in the
ECM’s memory for all types of DTC. If the problem is inter-mittent, the MIL will go out after 10 seconds if the fault is
no longer present. The DTC will stay in the ECM’s memory
until cleared by scan tool. Removing battery voltage for 10
seconds will clear some stored DTCs.
DTCs should be cleared after repairs have been com-
pleted. Some diagnostic tables will tell you to clear the
codes before using the chart. This allows the ECM to set
the DTC while going through the chart, which will help to
find the cause of the problem more quickly.
DIAGNOSTIC TROUBLE CODES (1.8L DOHC)
DTCDescriptionTypeIlluminate MIL
P0106Manifold Absolute Pressure RationalityEYe s
P0107Manifold Absolute Pressure Low VoltageAYe s
P0108Manifold Absolute Pressure High VoltageAYe s
P0112Intake Air Temperature Low VoltageEYe s
P0113Intake Air Temperature High VoltageEYe s
P0117Engine Coolant Temperature Low VoltageAYe s
P0118Engine Coolant Temperature High VoltageAYe s
P0122Throttle Position Sensor Low VoltageAYe s
P0123Throttle Position Sensor High VoltageAYe s
P0131Front Heated Oxygen Sensor (HO2S1) Low VoltageAYe s
P0132Front Heated Oxygen Sensor (HO2S1) High VoltageAYe s
P0133Front Heated Oxygen Sensor (HO2S1) Slow ResponseEYe s
P0134Front Heated Oxygen Sensor (HO2S1) No Activity or OpenAYe s
P0135Front Heated Oxygen Sensor (HO2S1) Heater Circuit Not FunctioningEYe s
P0137Rear Heated Oxygen Sensor (HO2S2) Low VoltageEYe s
P0138Rear Heated Oxygen Sensor (HO2S2) High VoltageEYe s
P0140Rear Heated Oxygen Sensor (HO2S2) No Activity or OpenEYe s
P0141Rear Heated Oxygen Sensor (HO2S2) Heater Circuit Not FunctioningEYe s
P0171Fuel Trim System Too LeanBYe s
P0172Fuel Trim System Too RichBYe s
P0201Injector 1 Circuit FaultAYe s
P0202Injector 2 Circuit FaultAYe s
P0203Injector 3 Circuit FaultAYe s
P0204Injector 4 Circuit FaultAYe s
P0300Multiple Cylinder Misfire DetectedBYe s
P0301Cylinder 1 MisfireAYe s
P0302Cylinder 2 MisfireAYe s
P0303Cylinder 3 MisfireAYe s
P0304Cylinder 4 MisfireAYe s
P0317Rough Road Sensor Source Not DetectedCnlNo
P0325Knock Sensor Internal MalfunctionCnlNo

ENGINE CONTROLS 1F – 345
DAEWOO V–121 BL4
DTCIlluminate MIL Type Description
P0327Knock Sensor Circuit FaultCnlNo
P033658X Crank Position Sensor Extra/Missing PulsesEYe s
P033758X Crank Position Sensor No SignalAYe s
P0341Camshaft Position Sensor RationalityEYe s
P0342Camshaft Position Sensor No SignalAYe s
P0351Ignition Control Circuit A Fault (Cylinder 1 and 4)AYe s
P0352Ignition Control Circuit B Fault (Cylinder 2 and 3)AYe s
P0401Exhaust Gas Recirculation Insufficient FlowCnlNo
P0402Exhaust Gas Recirculation Excessive FlowEYe s
P0404Exhaust Gas Recirculation Open Valve Position ErrorEYe s
P0405Exhaust Gas Recirculation Pintle Position Low VoltageEYe s
P0406Exhaust Gas Recirculation Pintle Position High VoltageEYe s
P0420Catalyst Oxygen Sensor Low EfficiencyAYe s
P0443Evaporative Emission System Purge Solenoid Control CircuitEYe s
P0461Fuel Level StuckCnlNo
P0462Fuel Level Low VoltageCnlNo
P0463Fuel Level High VoltageCnlNo
P0502Vehicle Speed Sensor No Signal (Engine Side)EYe s
P0506Idle Speed rpm Lower Than Desired Idle SpeedEYe s
P0507Idle Speed rpm Higher Than Desired Idle SpeedEYe s
P0532A/C Pressure Sensor Low VoltageCnlNo
P0533A/C Pressure Sensor High VoltageCnlNo
P0562System Voltage Too Low (Engine Side)CnlNo
P0563System Voltage Too High (Engine Side)CnlNo
P0601ECM Checksum Error (Engine Side)AYe s
P0602ECM Reprogram ErrorAYe s
P0607Lower Power Counter ErrorCnlNo
P0700Transaxle Control Module MalfunctionAYe s
P1106Manifold Absolute Pressure Intermittent High VoltageCnlNo
P1107Manifold Absolute Pressure Intermittent Low VoltageCnlNo
P 1111Intake Air Temperature Intermittent High VoltageCnlNo
P1112Intake Air Temperature Intermittent Low VoltageCnlNo
P1114Engine Coolant Temperature Intermittent Low VoltageCnlNo
P1115Engine Coolant Temperature Intermittent High VoltageCnlNo
P1121Throttle Position Sensor Intermittent High VoltageCnlNo
P1122Throttle Position Sensor Intermittent Low VoltageCnlNo
P1133Front Heated Oxygen Sensor (HO2S1) Too Few TransitionsEYe s
P1134Front Heated Oxygen Sensor (HO2S1) Transition RatioEYe s
P1167Front Heated Oxygen Sensor (HO2S1) Rich in Decel Fuel Cut–off (DFCO)AYe s
P1171Fuel Trim System Lean During Power EnrichmentBYe s
P133658X Crank Position Tooth Error Not LearnedAYe s
P1391G Sensor Rough Road RationalityCnlNo

ENGINE CONTROLS 1F – 447
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0325
KNOCK SENSOR INTERNAL MALFUNCTION
System Description
The Knock Sensor (KS) system is used to detect engine
detonation, allowing the Engine Control Module (ECM) to
retard the ignition control spark timing based on the KS
signal being received. The KS produces an AC signal so
that under a no–knock condition the signal on the KS cir-
cuit measures about 0.007 volts AC. The KS signal’s am-
plitude and frequency depend upon the amount of knock
being experienced. The ECM contains a nonreplaceable
knock filter module called a Digitally Controlled Signal–to–
Noise Enhancement Filter (DSNEF) module. This filter
module in the ECM determines whether or not knock is oc-
curring by comparing the signal level on the KS circuit with
the voltage level on the noise channel. The noise channel
allows the ECM to reject any false knock signal by knowing
the amount of normal engine mechanical noise present.
Normal engine noise varies depending on engine speed
and load. When the ECM determines that an abnormally
low noise channel voltage level is being experienced,
Diagnostic Trouble Code (DTC) P0325 will set.
Conditions for Setting the DTC
S DSNEF A/D reading is less than 1.0% or greater
than 80% any of the 4 cylinders.
S Vacuum is less than the predetermined value (10 to
50 kPa, based on rpm).
S The rpm is greater than 1600.
S DTC(s) P0106, P0107, P0108 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions:
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. If the conditions for the test as described above are
met, a DTC P0325 will set and MIL will illuminate.
4. If the engine has an internal knock or audible noise
that causes a knocking type noise on the engine
block, the knock sensor may be responding to the
noise.
6. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0325 – Knock Sensor Internal Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Clear the Diagnostic Trouble Codes (DTCs).
3. Start the engine.
4. Operate the vehicle within the Conditions for
Setting the DTC as noted.
Is the DTC set again.–Go to Step 3Go to Step 6

ENGINE CONTROLS 1F – 449
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT
System Description
The Knock Sensor (KS) system is used to detect engine
detonation, allowing the Engine Control Module (ECM) to
retard the ignition control spark timing based on the KS
signal being received. The KS produces an AC signal so
that under a no–knock condition the signal on the KS cir-
cuit measures about 0.007 volts AC. The KS signal’s am-
plitude and frequency depend upon the amount of knock
being experienced. The ECM monitors the KS signal and
can diagnose the KS and circuitry.
Conditions for Setting the DTC
S Minimum difference between cylinders is greater
than 0.4%.
S Vacuum is less than the predetermined value (10 to
50 kPa, based on rpm).
S The rpm is greater than 1600.
S DTC(s) P0106, P0107, P0108 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions:
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. If the conditions for the test as described above are
met, a DTC P0327 will set and MIL will illuminate.
3. If the engine has an internal knock or audible noise
that causes a knocking type noise on the engine
block, the KS may be responding to the noise.
5. Checking the internal resistance of the KS or the
wiring to the KS is OK.
6. Any circuitry, that is suspected as causing the com-
plaint, should be thoroughly checked for backed–
out terminals, improper mating, broken locks, im-