1F – 246IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 10 in the relay control circuit
in the ECM harness connector to ground.
Does the DVM display infinite resistance?–Go to Step 12Go to Step 10
51. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil ter-
minals 86 and 85 in the relay harness connec-
tor.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON
and OFF.
Does the test light turn ON and OFF with each com-
manded?–Go to Step 8Go to Step 6
6With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?–Go to Step 7Go to Step 11
71. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 10 in
the ECM harness connector.
Does the relay operate?–Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12
9Check the connection at the ECM.
Is a problem found and corrected?–Go to Step 11Go to Step 13
10Repair the faulty relay control circuit.
Is the repair complete?–Go to Step 14–
11Repair the faulty relay ignition feed circuit.
Is the repair complete?–Go to Step 14–
12Replace the relay.
Is the replacement complete?–Go to Step 14–
13Replace the ECM.
Is the replacement complete?–Go to Step 14–
141. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 15Go to Step 2
15Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK
ENGINE CONTROLS 1F – 249
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 10 in the relay control circuit
in the ECM harness connector to ground.
Does the DVM display infinite resistance?–Go to Step 12Go to Step 10
51. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil ter-
minals 86 and 85 in the relay harness connec-
tor.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON
and OFF.
Does the test light turn ON and OFF with each com-
manded?–Go to Step 8Go to Step 6
6With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?–Go to Step 7Go to Step 11
71. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 10 in
the ECM harness connector.
Does the relay operate?–Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12
9Check the connection at the ECM.
Is a problem found and corrected?–Go to Step 11Go to Step 13
10Repair the faulty relay control circuit.
Is the repair complete?–Go to Step 14–
11Repair the faulty relay ignition feed circuit.
Is the repair complete?–Go to Step 14–
12Replace the relay.
Is the replacement complete?–Go to Step 14–
13Replace the ECM.
Is the replacement complete?–Go to Step 14–
141. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 15Go to Step 2
15Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK
1F – 252IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 9 in the relay control circuit in
the ECM harness connector to ground.
Does the DVM display infinite resistance?–Go to Step 12Go to Step 10
51. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil ter-
minals 86 and 85 in the relay harness connec-
tor.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON
and OFF.
Does the test light turn ON and OFF with each com-
manded?–Go to Step 8Go to Step 6
6With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?–Go to Step 7Go to Step 11
71. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 9 in
the ECM harness connector.
Does the relay operate?–Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12
9Check the connection at the ECM.
Is a problem found and corrected?–Go to Step 11Go to Step 13
10Repair the faulty relay control circuit.
Is the repair complete?–Go to Step 14–
11Repair the faulty relay ignition feed circuit.
Is the repair complete?–Go to Step 14–
12Replace the relay.
Is the replacement complete?–Go to Step 14–
13Replace the ECM.
Is the replacement complete?–Go to Step 14–
141. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting the DTC as specifiec in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 15Go to Step 2
15Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK
1F – 344IENGINE CONTROLS
DAEWOO V–121 BL4
TROUBLE CODE DIAGNOSIS (1.8L DOHC)
CLEARING TROUBLE CODES
Notice : To prevent Engine Control Module (ECM) dam-
age, the key must be OFF when disconnecting or recon-
necting the power to the ECM (for example battery cable,
ECM pigtail connector, ECM fuse, jumper cables, etc.).
When the ECM sets a Diagnostic Trouble Code (DTC), the
Malfunction Indicator Lamp (MIL) lamp will be turned on
only for type A, B and E but a DTC will be stored in the
ECM’s memory for all types of DTC. If the problem is inter-mittent, the MIL will go out after 10 seconds if the fault is
no longer present. The DTC will stay in the ECM’s memory
until cleared by scan tool. Removing battery voltage for 10
seconds will clear some stored DTCs.
DTCs should be cleared after repairs have been com-
pleted. Some diagnostic tables will tell you to clear the
codes before using the chart. This allows the ECM to set
the DTC while going through the chart, which will help to
find the cause of the problem more quickly.
DIAGNOSTIC TROUBLE CODES (1.8L DOHC)
DTCDescriptionTypeIlluminate MIL
P0106Manifold Absolute Pressure RationalityEYe s
P0107Manifold Absolute Pressure Low VoltageAYe s
P0108Manifold Absolute Pressure High VoltageAYe s
P0112Intake Air Temperature Low VoltageEYe s
P0113Intake Air Temperature High VoltageEYe s
P0117Engine Coolant Temperature Low VoltageAYe s
P0118Engine Coolant Temperature High VoltageAYe s
P0122Throttle Position Sensor Low VoltageAYe s
P0123Throttle Position Sensor High VoltageAYe s
P0131Front Heated Oxygen Sensor (HO2S1) Low VoltageAYe s
P0132Front Heated Oxygen Sensor (HO2S1) High VoltageAYe s
P0133Front Heated Oxygen Sensor (HO2S1) Slow ResponseEYe s
P0134Front Heated Oxygen Sensor (HO2S1) No Activity or OpenAYe s
P0135Front Heated Oxygen Sensor (HO2S1) Heater Circuit Not FunctioningEYe s
P0137Rear Heated Oxygen Sensor (HO2S2) Low VoltageEYe s
P0138Rear Heated Oxygen Sensor (HO2S2) High VoltageEYe s
P0140Rear Heated Oxygen Sensor (HO2S2) No Activity or OpenEYe s
P0141Rear Heated Oxygen Sensor (HO2S2) Heater Circuit Not FunctioningEYe s
P0171Fuel Trim System Too LeanBYe s
P0172Fuel Trim System Too RichBYe s
P0201Injector 1 Circuit FaultAYe s
P0202Injector 2 Circuit FaultAYe s
P0203Injector 3 Circuit FaultAYe s
P0204Injector 4 Circuit FaultAYe s
P0300Multiple Cylinder Misfire DetectedBYe s
P0301Cylinder 1 MisfireAYe s
P0302Cylinder 2 MisfireAYe s
P0303Cylinder 3 MisfireAYe s
P0304Cylinder 4 MisfireAYe s
P0317Rough Road Sensor Source Not DetectedCnlNo
P0325Knock Sensor Internal MalfunctionCnlNo
1F – 350IENGINE CONTROLS
DAEWOO V–121 BL4
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step will determine if DTC P0107 is the result
of a hard failure or an intermittent condition.
3. Jumpering harness terminals 2 to 1 (signal circuit to
5 volts) will determine if the sensor is malfunction-
ing or if there is a problem with the ECM or wiring.6. The scan tool may not display 5 volts. The Impor-
tant thing is that the ECM recognizes the voltage as
more than 4 volts, indicating that the ECM and the
signal circuit are OK. A test light that illuminates
indicates a short to ground in the signal circuit.
7. A short to ground in the 5 volt reference circuit
could also set additional DTCs.
11. The replacement ECM must be programmed. Refer
to the latest Techline procedure for the ECM repro-
gramming.
DTC P0107 Manifold Absolute Pressure Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine.
3. Read the Manifold Absolute Pressure (MAP).
Does the scan tool display a MAP below the speci-
fied value?12 kPaGo to Step 3Go to Step 4
31. Turn the ignition switch OFF.
2. Disconnect the MAP sensor electrical connec-
tor.
3. Jumper the MAP signal circuit at terminal 2 to
the 5 volt reference circuit at terminal 1.
4. Turn the ignition switch ON.
Does the MAP read more than the specified value?96 kPaGo to Step 5Go to Step 6
41. Turn the ignition switch ON with the engine
OFF, review the Freeze Frame data, and note
the parameters.
2. Operate the vehicle within the freeze frame
conditions and Conditions For Setting the DTC
as noted.
Does the scan tool display MAP below the specified
value?12 kPaGo to Step 3Go to
”Diagnostic
Aids”
5Inspect the MAP sensor harness electrical connec-
tor terminals for the following conditions:
S Poor connections.
S Proper contact tension.
S Poor terminal to wire connection.
Is a problem found?–Go to Step 8Go to Step 9
61. Turn the ignition switch OFF.
2. Remove the jumper wire.
3. Probe the MAP sensor signal circuit terminal 2
with a test light to B+.
4. Turn the ignition switch ON.
Does the scan tool read over the specified value?90 kPaGo to Step 7Go to Step 12
7Check the MAP sensor 5 volt reference circuit at ter-
minal 1 for an open or short to ground.
Is a problem found?–Go to Step 10Go to Step 11
1F – 380IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
4Did the scan tool indicate that DTC P1133 or P1134
failed this ignition cycle.–Go to
”Applicable
DTC table”Go to Step 5
5Check the exhaust manifold/catalytic converter for
a leak and repair as needed.
Is the repair complete?–Go to Step 16Go to Step 6
6Visually/physically inspect for the following items:
S Front Heated Oxygen Sensor (HO2S1) is se-
curely installed.
S Corrosion on the terminals.
S Terminal tension.
S HO2S1 wiring harness for poor terminal con-
nection or damaged wiring.
Is a problem found in any of the above areas?–Go to Step 9Go to Step 7
71. Turn the ignition OFF.
2. Disconnect the HO2S1 connector.
3. Jumper the HO2S1 low circuit, terminal 3 to
ground.
4. Turn the ignition ON.
Does the scan tool indicate the voltage between the
specified value?400 – 500 mVGo to Step 8Go to Step 10
8Jumper the HO2S1 signal and low circuit terminal 4
to ground.
Does the scan tool indicate the voltage below the
specified value?200 mVGo to Step 15Go to Step 13
9Repair the condition as necessary.
Is the repair complete?–Go to Step 16–
10S Turn the ignition OFF.
S Disconnect the ECM connector.
S Check the HO2S1 low circuit for an open or
poor connection and repair as needed.
Is the repair complete?–Go to Step 16Go to Step 11
11Check the terminal M29 of the ECM for poor connec-
tion and repair as needed.
Is the repair complete?–Go to Step 16Go to Step 14
12Check the HO2S1 signal circuit for an open or short
to ground and repair as needed.
Is the repair complete?–Go to Step 16Go to Step 13
13Check the terminal M12 of the ECM for poor connec-
tion and repair as needed.
Is the repair complete?–Go to Step 16Go to Step 14
14S Turn the ignition OFF.
S Replace the ECM.
Is the repair complete?–Go to Step 16–
15Replace the HO2S1.
Is the repair complete?–Go to Step 16–
ENGINE CONTROLS 1F – 383
DAEWOO V–121 BL4
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S The DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
S Normal scan tool voltage varies from 150 mV to
850 mV while in Closed Loop. If DTC P0134 is in-
termittent, refer to ”Intermittents” in this section.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. During engine warm–up, the HO2S1 should warm
up, and its voltage output should vary between 150
mv and 850 mv. When the HO2S1 voltage varies,
the engine will go into Closed Loop. This deter-
mines if the HO2S1 1 is operating properly.
4. This will determine if the sensor is malfunctioning or
if the wiring or the ECM is the cause of the DTC
P0134.
6. Use only a high impedance digital voltmeter (DVM)
for this test. The test checks the continuity of the
HO2S1 signal and the ground circuits; if the ground
circuit is open, the ECM voltage on the circuit will
be over 0.6 volts (600 mv).
10. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0134 – Front Heated Oxygen Sensor (HO2S1)No Activity or
Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine and idle at normal operating
temperature.
3. Operate the engine above the specified rpm for
2 minutes.
Does the scan tool indicate Closed Loop?80°C(176°F)
1200 rpmGo to Step 3Go to Step 4
31. Review the Freeze Frame data and note the
parameters.
2. Operate the vehicle within the Freeze frame
conditions and Conditions For Setting the DTC
as noted.
Does the scan tool indicate CLOSED LOOP?–Go to Step 12Go to Step 4
41. Turn the ignition OFF.
2. Disconnect HO2S1 connector.
3. Jumper the terminal 3 of HO2S1 connector and
ground.
4. Turn the ignition ON.
Does the scan tool indicate the HO2S1 voltage with-
in the specified value?400 – 500 mVGo to Step 5Go to Step 8
5Check the HO2S1 harness connector for malfunc-
tion or poor connection and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 6
1F – 384IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
61. Idle the engine.
2. Remove the jumper wire.
3. Using a voltmeter, measure the voltage be-
tween terminal 4 of HO2S1 and ground
Is the voltage above the specified value?600 mVGo to Step 7Go to Step 11
71. Turn the engine OFF.
2. Using a voltmeter, measure the voltage be-
tween terminal 4 of the HO2S1 and ground.
Is the voltage below the specified value?300 mVGo to Step 9Go to Step 11
8Check the HO2S1 low circuit for an open or short to
ground between terminal 3 of the HO2S1 and termi-
nal M29 of the ECM and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 10
9Check the HO2S1 signal circuit for an open or short
to ground between terminal 4 of the HO2S1 and ter-
minal M12 of the ECM and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 10
10S Turn the ignition OFF.
S Replace the ECM.
Is the repair complete?–Go to Step 12–
11Replace the HO2S1.
Is the repair complete?–Go to Step 12–
121. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 13Go to Step 2
13Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
”Applicable
DTC table”System OK