2004 Citroen XSARA Workshop Manual

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
XSARA
(1)Tensioner roller fixing screw
(2)Tensioning screw
New belt:
120 SEEM units.
Reused belt: 86.5 ± 3.5 SEEM units.
(3)
Tensioner roller fixing screw
(4)Tensioning screw
New belt:
120 SEEM units.
Reused belt:86.5 ± 3.5 SEEM units.
NOTE:
Removal of the tensioner roller makes it necessary to remove the plate with the upper fixing screw (5).
Without air conditioning
With air conditioning
B1BP1ANC
B1BP1AMC
Engine: NFU

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ENGINE
B1BP1HJC
XSARAAUXILIARY EQUIPMENT DRIVE BELT 2002
Fit the drive belt.
The tensioner roller
(1).
Tighten the screws
(3)to 2 m.daN.
Move the tensioner roller
(1)using the tool (9.52 mm square drive (3/8))at (2), in order to remove
the tool or locking peg
(Ø 4 mm)at (4).
Slowly release the tensioner roller
(1)so that the roller (5)presses against the belt.
With air conditioning. Engine: RFS

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002XSARA
Tools.
[1]
Belt tension measuring instrument :4122T
(1)
Tensioning screw.
(2)Roller support fixing screw (3).
Lightly tighten the screws
(2).
Place the tool
[1]on the belt.
Tension the belt using the screw
(1).
• Reused belt
90 SEEM units.
• New belt
120 SEEM units.
Tighten the screws
(2)to 2 m.daN.
Remove the tool
[1].
Rotate the crankshaft by 3 turns
(direction of rotation).
Check the belt tension using the tool
[1], and adjust (if necessary).
Without air conditioning.
B1EP12YCB1EP12XC
Engine: RFS

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ENGINEAUXILIARY EQUIPMENT DRIVE BELT 2002
Engines: 6FZ RFN
Without air conditioning.With air conditioning.
Tools.
[1]
Pliers for removing plastic pegs :7504T
Remove the belt.
Detension the belt (3)by turning the screw (2)of the tensioner roller (1)(anticlockwise).
The screw
(2) (WARNING: not left hand screw).
Remove the belt (3), while keeping the tensioner roller (1)tight.
Refit the belt. Refit the belt (3), while keeping the tensioner roller (1)tight.
Release the tensioner roller (1).
B1BP23PCB1BP23QCB1BP23PCB1BP23RC
XSARA XSARA PICASSO

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
Sans Powerassisted steering.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting. Refit the belt.
Fit the tool [1]on the belt at "d".
Tighten the screw (1)to obtain:106 ±10 SEEM units. Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA

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ENGINEXSARAAUXILIARY EQUIPMENT DRIVE BELT 2002
Sans Powerassisted steering With air conditioning.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
Loosen the screws (1).
Tighten the screw
(2)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool
[1]at "e".
Tighten the screw
(2)to obtain:106 ±10 SEEM units.
Tighten the screws (1)to 2 m.daN.
Remove the tool
[1].
B1BP1SGCB1BP1SFC
Engine: WJY

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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT 2002
Powerassisted steering without air conditioning.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
WARNING: If the belt is to be reused, measure the tension before removal.
Loosen:
the screw
(1).
the nut
(2).
NOTE:The tensioner arm (3) must be against the alternator.
Remove the belt.
B1BP1SHD
Engine: WJY

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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Engine: WJY
Powerassisted steering without air conditioning (continued).
XSARA
Refitting. Refit the belt.
Place the tool [1]on belt at "f".
WARNING: Position tool [1], with the knob downwards. Tighten the nut (2)to obtain a value of :
Reused belt:Keep the value taken at removal.
New belt:Tension should be 110 SEEM units.
Tighten the screw (1)to 9.5 m.daN.
Check belt tension, using tool [1].
Tension should be 144 ± 3 SEEM units.
Remove the tool [1].
Start the engine and run it for 10 seconds.
Stop the engine.
Place the tool
[1]on the belt at "f".
Tension should be 130 ± 4 SEEM units.
Remove the tool [1].
B1BP1SJD