2004 Citroen XSARA PICASSO Wheel

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AXLES
SUSPENSION
STEERING
FRONT AXLE
Tightening torques m.daN.
(1)Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg(4)Antiroll bar link rod balljoint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6) Antiroll bar(7)Antiroll bar link rod balljoint: 3.7 ± 0.3
(8)Lower swivel balljoint: 4 ± 0.4.
(9) Hub nut (greased): 32.5 ± 2
(10)Wheel bolt (face and threads not greased):9 ±1
(11) Lower arm front pivot: 7.6 ± 0.7
(12)Lower arm rear pivot and
antiroll bar bearing:6.8 ±0.6
(13) Screw under rear pivot : 3.5 ± 0.3 Lower arm in forged steel : 3.7 ± 0,3 Lower arm in plate steel: 3.1 ± 0,3Screw fixing subframe on bodyshell:8.5 ±0,8Screw fixing balljoint on lower arm (plate steel):4.5 ± 0,4
Antiroll bar
Engine
All TypesDiameter
21colour reference
WHITE Suspension leg angle :
Tab «a»towards the front.B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques m.daN.
(14)
Front silentblock on subframe: 9.4 ± 0.9
(15)
Antiroll bar bolt: 5.5 ± 0.5
(16)
Rear torsion bar
(17)Antiroll bar
(18)Tubular axle
(19) Front silentblock on bodyshell: 4 ± 0.4
(20)
Rear upper arm.
(21) Wheel bolt (face and threads not lubricated):9 ±1
(22)
Damper
(23)Rear silentblock on subframe:5.4 ± 0.5
(24)
Damper pin nut: 11 ± 1
(25)
Stub axle nuts (lubricated):25 ±2
(26)
Rear silentblock on bodyshell: 6.5 ± 0.6
Antiroll bar
Torsion bar
Engine
All Types19,6 PINK Ø (mm)Colour
referenceØ (mm)
21Colour
reference
ORANGE
B3DP078D
NOTE:The RH torsion bar can be identified by 1 paint line.
The LH torsion bar can be identified by 2 paint lines.
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
STEERING COLUMN SPECIFICATIONS
Left hand drive = Greenmarking.
Right hand drive = Whitemarking.
(1) Steering wheel(4)Steering column adjustment
Tightening torques m.daN.
(2)
Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6) Steering cardan joint fixing:2.3 ± 0.2
B3EP116D
XSARA PICASSO

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AXLES
SUSPENSION
STEERING
Steering Rack pinion Number of teeth Number of steering Turning circle Turning circle
rack travel in rack wheel turns between walls between kerbs
Left hand drive
71,7 x 2
LH helix28 Teeth 3,22 12 m 11,48 m
Right hand driveRH helix
Engines Steering valve
NFV 6FZ RFN RHY
number of teeth :7
Length of the steering link rods (preadjustment):
Between balljoint centres =
392 mm.
Between the centre of the pivot balljoint and the contact face of the steering rack balljoint =
412 mm.
STEERING COLUMN SPECIFICATIONSXSARA PICASSO

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BRAKES
B3FP7BSD
BRAKE SPECIFICATIONS
Braking circuit without ABS REF (drum brakes at the rear)
Braking system specifications
Braking circuit at «X».
Front brakes with ventilated discs
(*).
Rear brakes with eitther drums or discs
(*).
Handbrake lever controlling cables acting on the
rear wheels.
The compensator and main brake limiter functions
are assured by the
ABS EBD system.
NOTE: REF= Electronic Brakeforce Distribution.
(*)= according to version.
C2

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BRAKES
BRAKE SPECIFICATIONS
Braking circuit with ABS REF
(a) Hydraulic circuit(b)Electrical circuit
(1)Master cylinder in tandem(2)Braking servo(3)Brake caliper (or drum at the rear)(4)Hub equipped with a bearing with an integral magnetic wheel(48 pairs of poles)(5)Wheel sensor(6)Brake fluid level sensor(7)Hydraulic block plus ECU(8)Stoplamp switch(9)Instrument panel(10)Diagnostic socket(11)Builtin systems interface (BSI)
B3GP02RP
C2

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C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26way connector.
MK 60 Integral to the hydraulic block.
2way blue connector.
The sensors are inductivetype.
Front wheel sensor TEVES Mounted on the pivot
Nonadjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2way blue connector.
The sensors are inductivetype
Rear wheel sensor Mounted on the suspension arm.
Nonadjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC

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BRAKES
B3FP16ED
HANDBRAKE (Adjustment)
Adjustment (continued).
A
: Drum brakes.B:Disc brakes.(10)Nut for adjusting cable tensions.
Remove:
The rear wheels.
The drums
(according to version).
Release the handbrake.Use a gauge set to measure at
«a»the travel of the lever
from its stop.
Adjust the nut
(10)to obtain a travel of less than or equal
to 1 mmat «a».
Refit the brake drums without tightening them (according
to version).
Action the handbrake lever 8 times with an effort of 40 m.daN.
With the handbrake released, check the travel of the
lever at
«a», using a gauge set.NOTE:The travel should be less than 1 mmand more
than 0,05 mm.
Refit:
The brake drums. The wheels.
The central console.
Check the operation of the handbrake.
C2