2004 Citroen C3 Ac pipe

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INJECTION
CHECKS: TURBO PRESSURE
Engine: RHY
Tools.
[1]
Pressure gauge for checking boost pressure: 4073T.A Kit 4073T
[2]Sleeve for checking boost pressure: 4185T
Checks.
IMPERATIVE: respect the following checking requirements: Engine at running temperature.
Vehicle running at full load.
Preparation.
Remove the collar (3) and the sleeve.
Insert the tool [2]between the pipe (1)and the duct (2).
Position tool [1]in the vehicle.
Connect the pressure gauge [1]to the tool [2]with its tube «a»long enough for the gauge to
be positioned inside the vehicle.
Procedure. Start the engine.
Engage first gear and start the engine.
Engage the gears up to third gear.
Decelerate to
2000 rpm.
Gradually accelerate.
Check the pressure:
0.95 ± 0.05 Bar Remove the tools, refit the collars (3)and the sleeve.B1BP1ZXD
XSARA PICASSO

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CLUTCH
GEARBOX
TRANSMISSION
BE4/5 GEARBOX
Engines: 6FZ RFN RFS WJY 8HV 8HY 8HZ 9HZ 9HY RHY RHZ
Tightening torques (m.daN).
(23)
Clutch bearing guide (3 screws): 1,25 ± 0,2
(24)
Clutch housing (13 screws): 1,3 ± 0,2
(25)
Primary shaft nut (1 screw):7,25 ± 0,5
(26)
Secondary shaft nut (1 screw): 6,5 ± 0,5
(27)
Yoke retaining screw (2 screws): 1,5 ± 0,2
(28)
Differential gearwheel screw (2 screws): 6,5 ± 0,5
Reverse gear switch (1 screw): 2,5 ± 0,3
(29)
Differential housing (4 screws): 5 ± 0,5
(30)
Breather pipe:1,7 ± 0,2
(31)
Rear housing cover screws (7 screws):1,25 ±0,2
(32)
Topup plug (1 screw):2,2 ±0,2
(33)
Differential housing screws (4 screws):1,25 ±0,2
(34)
Drain plug (1 screw):3,5 ±0,3
B2CP3BRD
C3 XSARA XSARA PICASSO

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AXLES
SUSPENSION
STEERING
POWERASSISTED STEERING SPECIFICATIONS
Powerassisted steering
XSARA
Tightening torques (m.daN).
(7)
Pivot balljoint nut:4
(8)
Link rod lock nut: 4.5
(9)
Balljoint on steering rack:6
(10)
Fixing on subframe:5
(11)
Hydraulic pipe connection: 2.5
(12)
Valve to housing fixing: 1.2
(13)
Plunger flange screw: 1.2
(14)
Screw fixing the steering ram
to the housing: 5.5
(15)
Nut fixing the steering ram
to the yoke: 5.5
B3EP08RD

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AXLES
SUSPENSION
STEERING
POWERASSISTED STEERING SPECIFICATIONS
XSARA
Powerassisted steering assembly
Tightening torques (m.daN).
High pressure tube (Rubber seal pump side)
Powerassisted valve and pump union: 2.5
Return pipe.
Powerassisted valve union: 2.5
(16)Upper front fixing (E3) : 2.5
(17) Upper rear fixing (E3) : 2.2
(18)Fixing (E3) : 2.2
Tightening sequence.
Tighten screws (16)and (18).
Lightly tighten screw
(17), then fully tighten.
Pressure switch on the pressure circuit.
Switch opens 30to 35 Bars.
Switch closes 25 Bars.
Tighten to :
2 m.daN. Powerassisted steering system capacity =
1 litre.
Oil type:TOTAL FLUIDE ATX.
SAGINAW Pump adjustment = 100 Bars ± 5.
Pump shaft threading 3/8 16 threads per inch.
B3EP045D

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AXLES
SUSPENSION
STEERING
STEERING COLUMN SPECIFICATIONS
Tightening torques (m.daN).
(7)
Pivot balljoint nut: 4 ± 0.4
(8)
Steering rod adjusting lock nut: 4.5 ± 0.4
(9)
Balljoint on steering rack: 6 ± 0.6
(10)
Fixing steering on subframe: 8 ± 0.8
(11)
Hydraulic pipe connection: 2.4 ± 0.2
(12)
Power steering valve: 1.2 ± 0.2
(13)
Plunger flange screws: 1.2 ± 0.2
(14)
Steering ram screw on housing:9 ±1
(15)
Steering ram screw on yoke:9 ±1
NOTE:
When removing the steering, it is imperative to replace screws
(14)and (15)(new screws).
B3EP117D
XSARA PICASSO

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BRAKES
B3FP15XC
BLEEDING AND FILLING THE BRAKING SYSTEM
Tools.
[1]
Generic bleeding apparatus :«LURO»Bleeding, refilling.
Draining.
Drain the brake fluid reservoir (1)to the maximum(if necessary, use a clean syringe).
Disconnect the connector (4).
Uncouple the pipe (2).
Unscrew the shaft (3).
Remove the reservoir (1).
Empty the brake fluid reservoir (1).
Clean the brake fluid reservoir (1).
Refit:
The brake fluid reservoir
(1).
The shaft (3).
Couple the pipe (2).
Reconnect the connector (4).
Filling the braking system.WARNING:Use only those hydraulic fluids that are approved and recommended.
Fill the brake fluid reservoir (1).
Bleeding the braking system.WARNING:During the bleeding operation, take care to maintain the level of brake fluid in the reservoir
and to top it up, using only brake fluid that is clean and clear.
C2

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BRAKES
B3FP15XC
BLEEDING AND FILLING THE BRAKING SYSTEM
Tools.
[1]
Generic bleeding apparatus: «LURO» or similar.
Bleeding,refilling.
Draining.
Drain the brake fluid reservoir (1)to the maximum (if necessary, use a clean syringe).
Disconnect the connector (4).
Uncouple the pipe (2).
Unscrew the shaft (3).
Remove the reservoir (1).
Empty the brake fluid reservoir (1).
Clean the brake fluid reservoir (1).
Refit:
The brake fluid reservoir
(1).
The shaft (3).
Couple the pipe (2).
Reconnect the connector (4).
Filling the braking system.WARNING:Use only those hydraulic fluids that are approved and recommended.
Fill the brake fluid reservoir (1).
Bleeding the braking system.WARNING:During the bleeding operation, take care to maintain the level of brake fluid in the reser
voir and to top it up, using only brake fluid that is clean and clear.
C3 C3 PLURIEL

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BRAKESBLEEDING THE BRAKESXSARA PICASSO
Tools.Bleeding equipment of type «LURO» or similar.IMPERATIVE: For bleeding the secondary circuit, use ELIT, LEXIA or PROXIA diagnostic tools.
Draining.
Drain the brake fluid reservoir as empty as possible using a syringe.
Disconnect the brake fluid warning lamp connector.Retrieve the brake fluid reservoir from its supply pipes by pulling upwards.
Finish emptying the reservoir of brake fluid.
Clean the brake fluid reservoir.
Refit the brake fluid reservoir.
Reconnect the brake fluid warning lamp connector.
Filling.Refill the reservoir with brake fluid.WARNING:Use only the recommended hydraulic fluids.
Bleeding.
NOTE:Two technicians are required.
IMPERATIVE:During bleed operations, ensure that the level of brake fluid is maintained in the
reservoir and top it up, use only new brake fluid.
Bleed each wheel cylinder, proceeding in the following order:
Rear right hand wheel.
Front left hand wheel.
Rear left hand wheel.
Front right hand wheel.