2004 Citroen C3 PLURIEL Front

Downloaded from www.Manualslib.com manuals search engine 406
AXLES
SUSPENSION
STEERING
REAR AXLE
Tightening torques m.daN.
(14)
Front silentblock on subframe: 9.4 ± 0.9
(15)
Antiroll bar bolt: 5.5 ± 0.5
(16)
Rear torsion bar
(17)Antiroll bar
(18)Tubular axle
(19) Front silentblock on bodyshell: 4 ± 0.4
(20)
Rear upper arm.
(21) Wheel bolt (face and threads not lubricated):9 ±1
(22)
Damper
(23)Rear silentblock on subframe:5.4 ± 0.5
(24)
Damper pin nut: 11 ± 1
(25)
Stub axle nuts (lubricated):25 ±2
(26)
Rear silentblock on bodyshell: 6.5 ± 0.6
Antiroll bar
Torsion bar
Engine
All Types19,6 PINK Ø (mm)Colour
referenceØ (mm)
21Colour
reference
ORANGE
B3DP078D
NOTE:The RH torsion bar can be identified by 1 paint line.
The LH torsion bar can be identified by 2 paint lines.
XSARA PICASSO

Downloaded from www.Manualslib.com manuals search engine 413
BRAKES
B3FP7BSD
BRAKE SPECIFICATIONS
Braking circuit without ABS REF (drum brakes at the rear)
Braking system specifications
Braking circuit at «X».
Front brakes with ventilated discs
(*).
Rear brakes with eitther drums or discs
(*).
Handbrake lever controlling cables acting on the
rear wheels.
The compensator and main brake limiter functions
are assured by the
ABS EBD system.
NOTE: REF= Electronic Brakeforce Distribution.
(*)= according to version.
C2

Downloaded from www.Manualslib.com manuals search engine 417
C2
BRAKE SPECIFICA TIONS
(7) Hydraulic blockBRAKESRef. Components Supplier Part no. Observations
ABS MK 70 Mounted on the front LH chassis
Hydraulic block 96 514 120 80 member.
ESP ABS MK.60 4 adjustment channels.
7 96 490 288 80
ABS MK.70
ECU ESP ABS 26way connector.
MK 60 Integral to the hydraulic block.
2way blue connector.
The sensors are inductivetype.
Front wheel sensor TEVES Mounted on the pivot
Nonadjustable airgap:
0.16 to 1.6 mm.
596 387 201 80Tightening torque:0.8 ±0.2 m.daN.
2way blue connector.
The sensors are inductivetype
Rear wheel sensor Mounted on the suspension arm.
Nonadjustable airgap
: 0,35 à 1,6 mm.
Tightening torque:0,8 ± 0,2 m.daN.
Hub equipped with a bearing with
4 Hub bearing SNR an integral magnetic wheel
(48 pairs of poles).B3FP7BVC

Downloaded from www.Manualslib.com manuals search engine 418
BRAKESBRAKE SPECIFICATIONS
Brake pedal
Front brakes Rear brakes
(16)
Servo fixing:2,2 ±0,3
(17)Fixing on master cylinder:2 ±0,5(12)Yoke fixing on caliper: 10,5 ± 1
(13)Yoke fixing on caliper: 3 ± 0,3(14)
Rear caliper fixing on arm: 5,3 ± 0,5
(15) Yoke fixing on caliper: 3,8 ± 0,3
Tightening torques (m.daN).
B3FP166DB3FP164CB3FP165C
C2

Downloaded from www.Manualslib.com manuals search engine 419
BRAKES
C5FP0ELD
HANDBRAKE (Adjustment)
Adjustment.
Lift and chock the vehicle.
Remove:
The rear cover
(8).
The nut (9).
The handbrake trim (6).
The gear lever gaiter (5).
The front cover (3).
The screws (1).
Disconnect the connectors of the following components:
The cigar lighter
(2).
The electric window buttons (4).
Remove the central console
(7).
WARNING:Check that the brake cables are correctly
routed under the vehicle.
Slacken the handbrake lever.
Press gently on the brake pedal
(Then repeat the ope
ration 3 times).
Pull vigorously on the handbrake lever 4 or 5 times.
C2

Downloaded from www.Manualslib.com manuals search engine 422
BRAKES
B3FP15YCB3FP15ZD
BLEEDING AND FILLING THE BRAKING SYSTEM (Continued)
Bleeding the primary braking circuit.
WARNING:The ABS should not be active during the
bleeding operation.
Front brake caliper, Bleed screw
(5).A: Rear brake caliperB: Rear brake drum
Bleed screw
(6).
Bleed each wheel cylinder, proceeding in the following
order:
Front LH wheel.
Front RH wheel.Rear LH wheel.
Rear RH wheel.
C2

Downloaded from www.Manualslib.com manuals search engine 427
BRAKES
B3FP161D
BRAKE SPECIFICATIONS
Braking circuit without ABS REF (drum brakes at the rear)
Braking system specifications
Braking circuit at «X».
Front brakes with ventilated discs
(*).
Rear brakes with eitther drums or discs
(*).
Handbrake lever controlling cables acting on the rear
wheels.
The compensator and main brake limiter functions are
assured by the
ABS EBD system.
NOTE: REF= Electronic Brakeforce Distribution.
(*)= according to version.
C3 C3 PLURIEL

Downloaded from www.Manualslib.com manuals search engine 431
BRAKES
C3 C3 PLURIEL
BRAKE SPECIFICA TIONS
C3 Pluriel
C3
NOTA :ESP = Electronic Stability Program
ABS
hydraulic
blockTEVESABS MK 60 :
96 394 937 80
ESP ABS MK
60 :96 418
772 80Installed on the front LH
chassis member:4adjustment channels
ABS
hydraulic
blockTEVESInstalled on the front LH
chassis member:4adjustment channels
Components Supplier Part no.ObservationsComponents Supplier Part no.Observations
B3FP12XCB3FP7BVC
ABS hydraulic block: N°RPO 9424 #ABS hydraulic block:# N°RPO 9423
ABS MK 70 :
96 419 653 80
ESP ABS MK
60 :96 418
772 80