2004 CHRYSLER VOYAGER ABS

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Page 248 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
DISC BRAKE SQUEAK AT
LOW SPEED (WHILE
APPLYING LIGHT BRAKE
PEDAL EFFORT) 1. Brake shoe linings. 1. Replace brake shoes.
DRUM BRAKE CHIRP 1. Lack of lubricant on br

Page 249 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
EXCESSIVE PEDAL
EFFORT 1. Obstruction of brake pedal. 1. Inspect, remove or move obstruction.
2. Low power brake booster assist
(vacuum leak). 2. Refer to power br

Page 250 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION4. Leaking piston seal. 4. Replace piston seal or brake caliper.
5. Suspension problem. 5. Refer to the Suspension group.
PARKING BRAKE -
EXCESSIVE HANDLE
TRAVEL 1.

Page 251 of 2585

CHRYSLER VOYAGER 2004  Service Manual PRESSURE BLEEDING PROCEDURE
CAUTION: Use bleeder tank Special Tool C-3496-B
or equivalent with Adapter, Special Tool 6921, to
pressurize the hydraulic system for bleeding.Follow pressure bleeder manuf

Page 253 of 2585

CHRYSLER VOYAGER 2004  Service Manual line in the master cylinder fluid reservoir, the
entire brake hydraulic system should be
checked for evidence of a leak.
REMOVAL
(1) Remove wiring harness connector from brake
fluid reservoir level sw

Page 256 of 2585

CHRYSLER VOYAGER 2004  Service Manual OPERATION - DISC BRAKES (REAR)
The rear disc brakes operate similarly to front disc
brakes, however, there are some features that require
different service procedures.
DIAGNOSIS AND TESTING - DRUM BRA

Page 275 of 2585

CHRYSLER VOYAGER 2004  Service Manual Use only brake fluid that was stored in a tightly-
sealed container. DO NOT use petroleum-based fluid because seal
damage will result. Petroleum based fluids would be
items such as engine oil, transmi

Page 276 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install the four chassis brake tubes into the
outlet ports of the junction block. Tighten all 6 tube
nuts to a torque of 17 N´m (145 in. lbs.). (4) If the vehicle is equipped with speed control,