2004 CHRYSLER VOYAGER engine

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Page 238 of 2585

CHRYSLER VOYAGER 2004  Service Manual (10) Disconnect the 24±way connector from the
CAB. To disconnect the 24±way connector, grasp the
lock on the 24±way connector and pull it as far up as
possible. This will unlock the 24±way connect

Page 249 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
EXCESSIVE PEDAL
EFFORT 1. Obstruction of brake pedal. 1. Inspect, remove or move obstruction.
2. Low power brake booster assist
(vacuum leak). 2. Refer to power br

Page 256 of 2585

CHRYSLER VOYAGER 2004  Service Manual OPERATION - DISC BRAKES (REAR)
The rear disc brakes operate similarly to front disc
brakes, however, there are some features that require
different service procedures.
DIAGNOSIS AND TESTING - DRUM BRA

Page 275 of 2585

CHRYSLER VOYAGER 2004  Service Manual Use only brake fluid that was stored in a tightly-
sealed container. DO NOT use petroleum-based fluid because seal
damage will result. Petroleum based fluids would be
items such as engine oil, transmi

Page 276 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install the four chassis brake tubes into the
outlet ports of the junction block. Tighten all 6 tube
nuts to a torque of 17 N´m (145 in. lbs.). (4) If the vehicle is equipped with speed control,

Page 277 of 2585

CHRYSLER VOYAGER 2004  Service Manual CAUTION: When replacing a master cylinder, be
sure to use the correct master cylinder for the type
of brake system the vehicle is equipped with.The body of the master cylinder is an anodized alu-
minu

Page 278 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) Using a wooden dowel as a pushrod (Fig. 47),
slowly depress master cylinder pistons, then release
pressure, allowing pistons to return to released posi-
tion. Repeat several times until all air bu

Page 279 of 2585

CHRYSLER VOYAGER 2004  Service Manual (12) Remove vacuum seal located on the mounting
flange of the master cylinder. The vacuum seal is
removed from master cylinder by carefullypulling it
off the rear of master cylinder. Do not attempt to