2004 CHRYSLER VOYAGER audio

8W-47 AUDIO SYSTEM
Component Page
Accessory Relay................... 8W-47-2, 6
Antenna........................... 8W-47-6
Body Control Module............. 8W-47-2, 6, 8
CD Changer.................... 8W-47-12, 13
Clockspring........................ 8W-47-8
DVD Screen....................... 8W-47-15
DVD/CD Changer................ 8W-47-14, 15
Front Cigar Lighter................ 8W-47-2, 6
Front Control Module............. 8W-47-2, 6, 7
Fuse 5.......................... 8W-47-2, 6
Fuse 14....................... 8W-47-2, 7, 14
G200............................. 8W-47-14
G202...................... 8W-47-2, 6, 10, 11Component Page
Integrated Power Module....... 8W-47-2, 6, 7, 14
Left Door Speaker............. 8W-47-3, 4, 9, 10
Left Instrument Panel Speaker..... 8W-47-3, 4, 9
Left Rear Pillar Speaker.............. 8W-47-11
Left Rear Speaker............... 8W-47-5, 7, 11
Left Remote Radio Switch............. 8W-47-8
Name Brand Speaker Relay............ 8W-47-7
Radio..... 8W-47-2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14
Right Door Speaker........... 8W-47-3, 4, 9, 10
Right Instrument Panel Speaker.... 8W-47-3, 4, 9
Right Rear Pillar Speaker............ 8W-47-11
Right Rear Speaker............. 8W-47-5, 7, 11
Right Remote Radio Switch............ 8W-47-8
RS8W-47 AUDIO SYSTEM8W-47-1

CAMSHAFT POSITION SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K944 20BK/GY CAMSHAFT POSITION SENSOR GROUND
2 K44 20DB/GY CAMSHAFT POSITION SENSOR SIGNAL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
CAMSHAFT POSITION SENSOR (GAS) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 F855 18PK/YL 5 VOLT SUPPLY
2 K900 20DB/DG SENSOR GROUND
3 K44 18DB/GY CMP SIGNAL
CD CHANGER-8WAY
CAV CIRCUIT FUNCTION
1 X40 22GY/WT (EXCEPT EXPORT) AUDIO OUT RIGHT
1 X40 20GY/WT (EXPORT) AUDIO OUT RIGHT
2 E14 22OR/TN (EXCEPT EXPORT) PANEL LAMPS DRIVER
2 E14 18OR/TN (EXPORT) PANEL LAMPS DRIVER
3 D25 20WT/VT (EXCEPT EXPORT) PCI BUS
3 D25 20VT/YL (EXPORT) PCI BUS
4 X112 20DG/GY (EXCEPT EXPORT) IGNITION SWITCH SIGNAL
4 X112 20RD (EXPORT) IGNITION SWITCH SIGNAL
5 X41 22DG/WT (EXCEPT EXPORT) AUDIO OUT LEFT
5 X41 20DG/WT (EXPORT) AUDIO OUT LEFT
6 X140 22GY/OR (EXCEPT EXPORT) COMMON AUDIO
6 Z140 18BK/OR (EXPORT) GROUND
7 Z141 18BK/TN GROUND
8 X160 20GY/YL FUSED B(+)
CENTER HIGH MOUNTED STOP LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z350 20BK/TN GROUND
2 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
2 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
8W - 80 - 56 8W-80 CONNECTOR PIN-OUTSRS

DRIVER SEAT BELT SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 R59 18LG/TN DRIVER SEAT BELT SWITCH LINE 1
2 R57 18LG/GY DRIVER SEAT BELT SWITCH LINE 2
DRIVER SEAT BELT TENSIONER - YELLOW 2 WAY
CAV CIRCUIT FUNCTION
1 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
DVD SCREEN - BLACK 12 WAY
CAV CIRCUIT FUNCTION
1 X114 20GY/LB IGNITION RUN/ACC SIGNAL
2 X211 20YL/GY IGNITION SWITCH SENSE
3- -
4- -
5 X915 22GY/LB VIDEO RETURN
6 X515 22GY/OR VIDEO SIGNAL
7 X530 20GY/DB GROUND
8- -
9 X555 20VT/OR VIDEO PLAY SIGNAL
10 - -
11 - -
12 - -
DVD/CD CHANGER C1 - 16 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 E14 22OR/TN PANEL LAMPS DRIVER
4- -
5- -
6- -
7- -
8 X40 22GY/WT AUDIO OUT RIGHT
9- -
10 - -
11 X112 20DG/GY IGNITION SWITCH SIGNAL
12 D25 20WT/VT PCI BUS
13 - -
14 - -
15 X140 22GY/OR COMMON AUDIO
16 X41 22DG/WT AUDIO OUT LEFT
8W - 80 - 66 8W-80 CONNECTOR PIN-OUTSRS

RADIO C1 - 22 WAY
CAV CIRCUIT FUNCTION
1 A114 16GY/RD FUSED B(+) (I.O.D.)
2 F306 18DB/PK FUSED ACCESSORY RELAY OUTPUT
3 E14 20OR/TN PANEL LAMPS DRIVER
4- -
5- -
6- -
7 X54 20GY (EXCEPT LOWLINE 1) RIGHT FRONT SPEAKER (+)
7 X154 20GY/YL (LOWLINE 1) RIGHT INSTRUMENT PANEL SPEAKER (+)
8 X56 20GY/BR (EXCEPT LOWLINE 1) RIGHT FRONT SPEAKER (-)
8 X156 20GY/LB (LOWLINE 1) RIGHT INSTRUMENT PANEL SPEAKER (-)
9 X55 20DG/BR (EXCEPT LOWLINE 1) LEFT FRONT SPEAKER (-)
9 X155 20DG/LB (LOWLINE 1) LEFT INSTRUMENT PANEL SPEAKER (-)
10 X53 20DG (EXCEPT LOWLINE 1) LEFT FRONT SPEAKER (+)
10 X153 20DG/YL (LOWLINE 1) LEFT INSTRUMENT PANEL SPEAKER (+)
11 Z514 16BK/LG GROUND
12 A114 16GY/RD FUSED B(+) (I.O.D.)
13 X60 20GY/YL RADIO 12 VOLT OUTPUT
14 D25 20WT/VT PCI BUS
15 - -
16 - -
17 - -
18 X51 22DG/DB LEFT REAR SPEAKER (+)
19 X57 22DG/OR LEFT REAR SPEAKER (-)
20 X58 22GY/OR RIGHT REAR SPEAKER (-)
21 X52 22GY/DB RIGHT REAR SPEAKER (+)
22 Z515 16BK GROUND
RADIO C2 (CD CHANGER)-8WAY
CAV CIRCUIT FUNCTION
1 X40 22GY/WT (EXCEPT EXPORT) AUDIO OUT RIGHT
1 X40 20GY/WT (EXPORT) AUDIO OUT RIGHT
2 X140 22GY/OR (EXCEPT EXPORT) COMMON AUDIO
2 Z140 18BK/OR (EXPORT) GROUND
3 X235 20GY/LB (EXCEPT EXPORT) SHIELD
4 D25 20WT/VT (EXCEPT EXPORT) PCI BUS
4 D25 20VT/YL (EXPORT) PCI BUS
5 X112 20DG/GY (EXCEPT EXPORT) IGNITION SWITCH SIGNAL
5 X112 20RD (EXPORT) IGNITION SWITCH SIGNAL
6 X41 22DG/WT (EXCEPT EXPORT) AUDIO OUT LEFT
6 X41 20DG/WT (EXPORT) AUDIO OUT LEFT
7 Z141 20BK/TN (EXCEPT EXPORT) GROUND
7 Z141 18BK/TN (EXPORT) GROUND
8- -
9 E14 22OR/TN (EXCEPT EXPORT) PANEL LAMPS DRIVER
9 E14 18OR/TN (EXPORT) PANEL LAMPS DRIVER
10 X160 20GY/YL FUSED B(+)
8W - 80 - 116 8W-80 CONNECTOR PIN-OUTSRS

RADIO C2 (DVD/CD CHANGER) - DK. GRAY 10 WAY
CAV CIRCUIT FUNCTION
1 X40 22GY/WT AUDIO OUT RIGHT
2 X140 22GY/OR COMMON AUDIO
3 X235 20GY/LB SHIELD
4 D25 20WT/VT PCI BUS
5 X112 20DG/GY IGNITION SWITCH SIGNAL
6 X41 22DG/WT AUDIO OUT LEFT
7- -
8- -
9 E14 22OR/TN PANEL LAMPS DRIVER
10 - -
REAR A/C-HEATER UNIT (3 ZONE MTC) - LT. GREEN 10 WAY
CAV CIRCUIT FUNCTION
1 C53 20LB REAR MODE DOOR DRIVER
2 C154 20LB/OR REAR COMMON DOOR DRIVER
3 C51 12LB/BR FUSED REAR BLOWER MOTOR RELAY OUTPUT
4 C152 16LB/LG REAR BLOWER MOTOR MED
5 C151 18LB/DG REAR BLOWER MOTOR LOW
6 C153 12DB/OR REAR BLOWER MOTOR HIGH
7 C54 20LB/YL REAR BLEND DOOR DRIVER
8 C154 20LB/OR REAR COMMON DOOR DRIVER
9- -
10 - -
REAR AUTO TEMP CONTROL SWITCH (3 ZONE ATC) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
2 Z27 18BK/DG GROUND
3 D22 22WT/TN KDB CLOCK
4 D17 22WT/DG KDB DATA
5 E10 20OR/DG PANEL LAMPS DRIVER
6- -
7- -
8- -
9- -
10 - -
11 - -
12 - -
13 - -
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 117

CAUTION: Do not bump or hammer on steering col-
umn or steering column shaft when removing steer-
ing wheel from steering column shaft.
CAUTION: When installing steering wheel puller
bolts in steering wheel, do not thread bolt into
steering wheel more than a half inch. If bolts are
threaded into the steering wheel more than a half
inch they will contact and damage the clockspring.
(7) While holding steering wheel firmly in the
straight-aheadposition, remove the steering wheel
from steering column shaft using a steering wheel
puller (Fig. 37).
(8) Remove the puller from the steering wheel.
(9) If the remote radio switches need removed
from the steering wheel, (Refer to 8 - ELECTRICAL/
AUDIO/REMOTE SWITCHES - REMOVAL).
INSTALLATION
(1) If the remote radio switches need to be
installed on the steering wheel, (Refer to 8 - ELEC-
TRICAL/AUDIO/REMOTE SWITCHES - INSTALLA-
TION).
CAUTION: Do not force steering wheel onto steer-
ing column shaft by driving it on. Pull steeringwheel down onto shaft using only the steering
wheel retaining nut.
(2) Feed and route wiring from clockspring
through upper access hole in steering wheel.
(3) Align master serrations in steering wheel with
omitted spline on steering column shaft (at 12 o'clock
position). Align pin on lower half of clockspring with
slot in rear of steering wheel (Fig. 36) and slide the
Fig. 36 Steering Wheel Mounting
1 - CLOCKSPRING
2 - STEERING WHEEL
3 - REMOTE RADIO CONTROL CONNECTOR
4 - DAMPER5 - REAR VIEW OF STEERING WHEEL
6 - SLOT
7 - AIRBAG FEED SQUIB CONNECTORS
8 - CLOCKSPRING ALIGNING PIN
Fig. 37 Steering Wheel Removal
1 - STEERING WHEEL
2 - PULLER
19 - 24 COLUMNRS
STEERING WHEEL (Continued)

(4) Place front door trim panel in position on door.
(5) Install trim panel into inner belt molding at
top of door.
(6) Install clips to attach door trim to door frame
around perimeter of panel.
(7) If equipped, install screw to attach door trim to
door panel behind inside latch release handle.
(8) If equipped, connect power switch into wire
connector.
(9) Place power accessary switch in position on
door trim.
(10) Connect wire connector into memory seat/mir-
ror switch and install switch into trim panel.
(11) Install screws to attach accessary switch
panel to door trim.
(12) Install screw cover into switch panel.
(13) If equipped, install window crank.
(14) If equipped, install screws to attach trim
panel to door inside map pocket.
(15) If equipped, install screw to attach door pull
cup to inner door panel.
(16) If equipped, install screws to attach door
assist handle to inner door panel.
(17) Connect wire connector into courtesy lamp.
(18) Install lamp in door trim.
(19) Install switch bezel.
WATERSHIELD
REMOVAL
(1) Remove door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - REMOVAL)
(2) Remove the front door speaker. (Refer to 8 -
ELECTRICAL/AUDIO/SPEAKER - REMOVAL)
(3) Peel watershield away from adhesive around
perimeter of inner door panel.
INSTALLATION
(1) Insure that enough adhesive remains to
securely retain the water dam. Replace as necessary.
(2) Place the shield into position and press
securely to adhesive making sure to properly route
wiring and linkages.
(3) Install the front door speaker. (Refer to 8 -
ELECTRICAL/AUDIO/SPEAKER - INSTALLATION)
(4) Install door trim panel. (Refer to 23 - BODY/
DOOR - FRONT/TRIM PANEL - INSTALLATION)
WINDOW CRANK
REMOVAL
(1) Using a window crank removal tool, disengage
clip attaching window crank to regulator shaft (Fig.
13).NOTE: Wrap a shop towel around the window crank
to catch the clip when it springs out.
(2) Pull window crank from regulator shaft.
INSTALLATION
(1) Place the clip on to the window crank handle.
(2) Position window crank to regulator shaft.
(3) Push window crank onto regulator shaft to
engage retaining clip.
EXTERIOR HANDLE
REMOVAL
(1) Roll door glass up.
(2) Remove the watershield as necessary to gain
access to the outside door handle. (Refer to 23 -
BODY/DOOR - FRONT/WATERSHIELD -
REMOVAL)
(3) Through access hole at rear of inner door
panel, disconnect Vehicle Theft Security System
(VTSS) switch connector from door harness, if
equipped.
(4) Disengage push in fasteners attaching VTSS
switch harness to inner door reinforcement bar, if
equipped.
(5) Disengage clip holding door latch linkage to
door latch (Fig. 11).
(6) Remove latch linkage from latch.
(7) Disengage clip holding door lock linkage to
door latch.
(8) Remove lock linkage from latch.
(9) Remove nuts holding outside door handle to
door outer panel.
(10) Remove outside door handle from vehicle.
Fig. 13 WINDOW CRANK - TYPICAL
1 - WINDOW CRANK REMOVAL TOOL
2 - WINDOW CRANK
RSDOOR - FRONT23-21
TRIM PANEL (Continued)

INSTRUMENT PANEL TOP PAD
ASSEMBLY
REMOVAL
(1) Remove the instrument cluster (Fig. 14). (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
REMOVAL)
(2) Remove the message center (Fig. 14). (Refer to
8 - ELECTRICAL/MESSAGE CENTER - REMOVAL)
(3) Remove the radio (Fig. 14). (Refer to 8 - ELEC-
TRICAL/AUDIO/RADIO - REMOVAL)
(4) Remove the headlamp switch (Fig. 14). (Refer
to 8 - ELECTRICAL/LAMPS/LIGHTING - EXTERI-
OR/HEADLAMP SWITCH - REMOVAL)
(5) Remove the lower console (Fig. 14). (Refer to 23
- BODY/INSTRUMENT PANEL/LOWER CONSOLE
- REMOVAL)
(6) Remove the lower panel. (Refer to 23 - BODY/
INSTRUMENT PANEL/LOWER INSTRUMENT
PANEL TRIM - REMOVAL)
(7) Remove the instrument panel assembly. (Refer
to 23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL ASSEMBLY - REMOVAL)
(8) Remove the instrument panel speakers.
(9) Remove the glove box light.
(10) Remove the two passenger air bag mounting
bolts (Fig. 15).
(11) Loosen the three passenger air bag support
bracket bolts to the hydro-form rail (Fig. 15).
(12) Remove the 16 screws along the upper edge of
the pad & panel assembly.
(13) Remove the 19 screws along the lower edge of
the pad & panel assembly.
(14) Remove the pad and panel assembly (Fig. 14).
Fig. 13 OVER STEERING COLUMN COVER
1 - INSTRUMENT PANEL OVER STEERING COLUMN COVER
2 - INSTRUMENT PANEL
Fig. 14 INSTRUMENT PANEL ASSEMBLY
1 - INSTRUMENT CLUSTER
2 - MESSAGE CENTER
3 - TOP COVER
4 - PAD AND PANEL ASSEMBLY
5 - LOWER CONSOLE
6 - LOWER PANEL
7 - RADIO
8 - HEADLAMP SWITCH
Fig. 15 AIRBAG MOUNTING HARDWARE
1 - AIR BAG SCREWS (2)
2 - ELECTRICAL CONNECTOR
3 - AIR BAG SUPPORT BRACKET BOLTS (3)
4 - HYDRO-FORM INSTRUMENT PANEL SUPPORT RAIL
RSINSTRUMENT PANEL23-71
OVER STEERING COLUMN COVER (Continued)