2004 CHRYSLER VOYAGER engine

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Page 1310 of 2585

CHRYSLER VOYAGER 2004  Service Manual REMOVAL - ENGINE ASSEMBLY
(1) Perform fuel pressure release procedure (Refer
to 14 - FUEL SYSTEM/FUEL DELIVERY - STAN-
DARD PROCEDURE)
(2) Disconnect battery negative cable.
(3) Remove air cleaner hou

Page 1311 of 2585

CHRYSLER VOYAGER 2004  Service Manual (18) Remove axle shafts. (Refer to 3 - DIFFEREN-
TIAL & DRIVELINE/HALF SHAFT - REMOVAL)
(19) Drain engine oil and remove oil filter. (Refer
to 9 - ENGINE/LUBRICATION/OIL - STANDARD
PROCEDURE)
(20) Rem

Page 1312 of 2585

CHRYSLER VOYAGER 2004  Service Manual Fig. 8 Positioning Engine Cradle Support Post Mounts
1 - SPECIAL TOOL POSTS 6848 4 - SPECIAL TOOL 6710 CRADLE
2 - SPECIAL TOOL 6135 DOLLY 5 - SPECIAL TOOL 6848 - POST CONTACT ON PAN RAIL
3 - SPECIAL T

Page 1313 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION - ENGINE ASSEMBLY
(1) Position engine and transmission assembly
under vehicle and slowly lower the vehicle over the
engine and transmission.
(2) Align engine and transmission mounts to
at

Page 1314 of 2585

CHRYSLER VOYAGER 2004  Service Manual (33) Start engine and run until operating temper-
ature is reached.
(34) Adjust transmission linkage, if necessary.
SPECIFICATIONS
SPECIFICATIONS - 2.4L ENGINE
DESCRIPTION SPECIFICATION
General Specif

Page 1315 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Bore DiameterÐPiston
Pin20.96±20.98 mm
(0.8252±0.8260 in.)
Bore DiameterÐ
Crankshaft End53.007±52.993 mm
(2.0868±2.0863 in.)
Side Clearance 0.13±0.38 mm
(0.005±0.015

Page 1316 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Head DiameterÐExhaust 28.32±28.52 mm
(1.114±1.122 in.)
Valve Length (Overall)
ÐIntake 112.76±113.32 mm
(4.439±4.461 in.)
ÐExhaust 110.89±111.69 mm
(4.365±4.397 in.)

Page 1317 of 2585

CHRYSLER VOYAGER 2004  Service Manual SPECIFICATIONS - TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Balance Shaft Carrier to
BlockÐBolts54 40 Ð
Balance Shaft Gear
CoverÐDouble Ended
Fastener12 Ð 105
Balance Shaft SprocketÐ
Bolt28 Ð 250
B