2004 CHRYSLER VOYAGER bulb

INSTALLATION
(1) Push bulb into the lamp socket.
(2) Install bulb socket into the tail lamp unit.
Ensure that both retaining tabs engage with an audi-
ble click.
(3) Install the tail lamp unit. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - INSTALLATION).
(4) Reconnect the battery negative cable.
TAIL LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Raise the liftgate.
(3) Remove the two retaining fasteners by prying
under the head of the fastener with a flat bladed tool
(Fig. 23).(4) Rotate the lamp away from the vehicle body to
disengage hook from the rubber grommet in the
quarter panel opening.
(5) Disconnect wire harness connector from tail
lamp unit by sliding the red lock, then pressing
release tab (Fig. 24).
INSTALLATION
(1) Reconnect wire harness connector to the tail
lamp. Slide red connector lock into position.
(2) Engage hook into rubber grommet in quarter
panel opening.
(3) Place lamp into position on quarter panel.
(4) Insert the two retaining fasteners by pressing
into position (insert into the hole first, followed by
the slot). Ensure that the head of the fastener is
open before inserting.
(5) Close the liftgate.
(6) Reconnect the battery negative cable.
Fig. 22 TAIL LAMP SOCKET
1 - LAMP SOCKET
2 - TAIL LAMP UNIT
Fig. 23 TAIL LAMP UNIT FASTENERS
1 - TAIL LAMP UNIT FASTENER
2 - TAIL LAMP UNIT
Fig. 24 TAIL LAMP UNIT - REMOVE/INSTALL
1 - WIRE HARNESS CONNECTOR
2 - TAIL LAMP UNIT
RSLAMPS/LIGHTING - EXTERIOR8L-19
TAIL LAMP (Continued)

LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS.....................20
CENTER CONSOLE LAMP
REMOVAL.............................21
INSTALLATION.........................21
CENTER CONSOLE LAMP SWITCH
REMOVAL.............................21
INSTALLATION.........................21
CLUSTER ILLUMINATION LAMPS
REMOVAL.............................21
INSTALLATION.........................21
COURTESY LAMP
REMOVAL.............................21
INSTALLATION.........................21DOME/CARGO LAMP
REMOVAL.............................22
INSTALLATION.........................22
GLOVE BOX LAMP SWITCH
REMOVAL.............................22
INSTALLATION.........................22
LIFTGATE LAMP
REMOVAL.............................22
INSTALLATION.........................22
READING LAMP
REMOVAL.............................23
INSTALLATION.........................23
VANITY LAMP
REMOVAL.............................24
INSTALLATION.........................24
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS
BULB APPLICATION TABLE
LAMP BULB
ABS LED
AIRBAG LED
ALARM SET PC74
AUTOSTICK VFD*
BRAKE SYSTEM
WARNINGLED
CONSOLE 194
CRUISE INDICATOR VFD*
DOME/RAIL LAMPS 578
DOOR AJAR INDICATOR LED
DOOR COURTESY
LAMP578
FRONT DOOR
COURTESY567
GLOVE BOX 194
HIGH BEAM INDICATOR
(BASE CLUSTER)LED
HIGH BEAM INDICATOR PC74
LAMP BULB
CLUSTER
ILLUMINATIONPC74
LIFTGATE 578
LIFTGATE AJAR LED
LOW FUEL INDICATOR LED
LOW WASHER FLUID
INDICATORLED
MIL (BASE CLUSTER) LED
MIL PC74
OIL INDICATOR (BASE
CLUSTER)LED
OIL INDICATOR PC74
OVERHEAD CONSOLE
READINGPC579
OVERDRIVE OFF
INDICATORVFD*
READING 578
SEAT BELT INDICATOR LED
TEMPERATURE
INDICATORLED
TRAC OFF INDICATOR VFD*
TURN SIGNAL
INDICATOR (BASE
CLUSTER)LED
TURN SIGNAL
INDICATORPC74
8L - 20 LAMPS/LIGHTING - INTERIORRS

LAMP BULB
VISOR VANITY 6501966
VOLTAGE INDICATOR LED
* VFD = VACUUM FLUORESCENT DISPLAY
CENTER CONSOLE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open up console lid.
(3) Remove console tray.
(4) Using a trim stick (special tool #C-4755) or
equivalent, gently pry down on lamp. Make sure not
to let lamp fall into console base.
NOTE: If preferred, a 5/16 piece of hose approxi-
mately 4±6 inches long may be used to pull lamp
from socket. Push hose over end of lamp and pull
down.
INSTALLATION
NOTE: If preferred, a 5/16 piece of hose approxi-
mately 4±6 inches long may be used to install the
new lamp. Push lamp into hose just far enough to
hold bulb. Locate the socket slot and push firmly
up. Make sure not to let lamp fall into console base.
When bulb is seated, twist hose 1/4 turn to remove
from lamp.
(1) Place lamp in socket slot and push firmly up.
Make sure not to let lamp fall into console base.
(2) Install the console tray.
(3) Close console lid.
(4) Connect the battery negative cable.
CENTER CONSOLE LAMP
SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open console lid and remove tray.
(3) Using a flat bladed tool, pry up on the switch.
(4) Remove bulb from switch.
INSTALLATION
(1) Install bulb into switch.
(2) Push switch into console opening.
(3) Install tray and close lid.
(4) Connect battery negative cable.
CLUSTER ILLUMINATION
LAMPS
REMOVAL
(1) Remove the Instrument Cluster. Refer to Elec-
trical, Instrument Cluster, Removal.
(2) Turn over cluster and expose the illumination
bulb sockets.
(3) Identify which bulb is defective and twist it out
of the cluster using a counterclockwise motion.
INSTALLATION
(1) Install the new bulb socket into the cluster
using a clockwise motion.
(2) Install the Instrument Cluster. Refer to Electri-
cal, Instrument Cluster, Installation.
COURTESY LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a trim stick, pry lamp from door panel
(Fig. 1).
(3) Disconnect wire harness from the lamp.
(4) Remove lens from the lamp and remove bulb.
INSTALLATION
(1) Install bulb and lens to lamp.
(2) Reconnect wire harness to lamp.
(3) Press lamp into the door panel.
(4) Reconnect battery negative cable.
Fig. 1 COURTESY LAMP
1 - WIRE HARNESS
2 - COURTESY LAMP
RSLAMPS/LIGHTING - INTERIOR8L-21
LAMPS/LIGHTING - INTERIOR (Continued)

DOME/CARGO LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a flat bladed tool, pry off the lamp lens.
(3) Remove bulb from lamp.
INSTALLATION
(1) Install bulb to lamp.
(2) Press lens into place.
(3) Connect battery negative cable.
GLOVE BOX LAMP SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open glove box door.
(3) Push switch through from behind (Fig. 2).
(4) Disconnect wire harness from switch.
(5) Pull bulb from switch.
INSTALLATION
(1) Push bulb into switch.
(2) Connect wire harness to switch.
(3) Push switch into instrument panel.
(4) Close glove box door.
(5) Reconnect the battery negative cable.
LIFTGATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a flat bladed tool, pry lamp from trim
panel (Fig. 3).
(3) Disconnect wire harness connector from lamp.
(4) Pry off lens and remove bulb.
INSTALLATION
(1) Install bulb and snap lens into place.
(2) Reconnect wire harness connector to lamp.
(3) Position lamp onto trim panel and snap into
place.
(4) Reconnect battery negative cable.
Fig. 2 GLOVE BOX LAMP/SWITCH
1 - GLOVE BOX BULB
2 - GLOVE BOX LAMP SWITCH
Fig. 3 LIFTGATE LAMP
1 - LIFTGATE LAMP
2 - WIRE HARNESS
8L - 22 LAMPS/LIGHTING - INTERIORRS

READING LAMP
REMOVAL
The front reading lamps are incorporated into the
overhead console. If the reading lamps require
replacement, the overhead console must be replaced.
(Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE -
REMOVAL). The rear reading lamps are incorporated
into the assist handle. If the rear reading lamps
require replacement, the assist handle must be
replaced. (Refer to 23 - BODY/INTERIOR/ASSIST
HANDLE - REMOVAL). The bulbs can be serviced
separately.
(1) Disconnect and isolate the battery negative
cable.
(2) Using a flat bladed tool, pry off the lamp lens
(Fig. 4), (Fig. 5).
(3) Remove bulb from lamp (Fig. 6), (Fig. 7).
INSTALLATION
(1) Install bulb to lamp.
(2) Press lens into place.
(3) Reconnect the battery negative cable.
Fig. 4 OVERHEAD CONSOLE
1 - LAMP LENS
2 - OVERHEAD CONSOLE
Fig. 5 COURTESY/READING LAMP
1 - HVAC LOUVER
2 - ASSIST HANDLE
3 - LAMP LENS
Fig. 6 OVERHEAD CONSOLE LAMP
1 - LAMP
2 - OVERHEAD CONSOLE
Fig. 7 COURTESY/READING LAMP
1 - COURTESY/READING LAMP
RSLAMPS/LIGHTING - INTERIOR8L-23

VANITY LAMP
REMOVAL
The vanity lamp is incorporated into the visor
assembly. If the vanity lamp needs to be replaced,
the entire visor must be replaced. The bulbs are ser-
viced separately.
(1) Disconnect and isolate the battery negative
cable.
(2) Using a pick or other suitable tool, pry the
lens from the lamp (Fig. 8).
(3) Remove bulb.
INSTALLATION
(1) Install bulb.
(2) Snap lamp lens into position.
(3) Connect the battery negative cable.
Fig. 8 VANITY LAMP
1 - VISOR
2 - VISOR/VANITY LAMP
3 - LENS
8L - 24 LAMPS/LIGHTING - INTERIORRS

(2) Turn the ignition key to the ON position. Exit
vehicle with the scan tool.
(3) After checking that no one is inside the vehicle,
connect the battery negative remote terminal.
(4) Read and record theACTIVEDiagnostic Trou-
ble Code (DTC) data.
(5) Read and record anySTOREDDTC's.
(6) Refer to the proper Body Diagnostic Procedures
manual if any DTC's are found in Step 4 and Step 5.
(7) If the airbag warning lamp either fails to light,
or goes ON and stays ON, there is a system malfunc-
tion. To test the airbag warning lamp (bulb) opera-
tion in the cluster, refer to Electrical, Instrument
Cluster, Diagnosis and Testing - Instrument Cluster.
Refer to the proper Body Diagnostic Procedures man-
ual for any other system problems.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
AIRBAGS
DEPLOYED AIRBAG
The vehicle interior may contain a very small
amount of sodium hydroxide powder, a by-product of
airbag deployment. Sodium hydroxide powder can
irritate the skin, eyes, nose and throat. Wear safety
glasses, rubber gloves, and long sleeved clothing
when cleaning any of the powder residue from the
vehicle.
If you find that the cleanup is irritating your skin,
run cool water over the affected area. Also, if you
experience nasal or throat irritation, exit the vehicle
for fresh air until the irritation ceases. If irritation
continues, see a physician.
UNDEPLOYED AIRBAG
The airbags must be stored in its original special
container until used for service. At no time should a
source of electricity be permitted near the inflator on
the back of an airbag module. When carrying or han-
dling an undeployed airbag module, the trim side of
the airbag should be pointing away from the body to
minimize possibility of injury if accidental deploy-
ment occurs. Do not place undeployed airbag face
down on a solid surface, the airbag will propel into
the air if accidental deployment occurs.
STANDARD PROCEDURE - SERVICE AFTER AN
AIRBAG DEPLOYMENT
DRIVER AIRBAG
After a Driver Airbag has been deployed due to a
collision, the followingMUSTbe replaced:
²Driver Airbag²Clock Spring Assembly
²Steering Wheel
²Complete Steering Column Assembly w/Lower
Steering Column Coupler
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
PASSENGER AIRBAG
After a Passenger Airbag has been deployed due to
a collision. the followingMUSTbe replaced:
²Passenger Airbag
²Instrument Panel and Pad Assembly
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
SEAT AIRBAG
After a Seat Airbag has been deployed due to a col-
lision. the followingMUSTbe replaced:
²Complete Seat Back Assembly
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
SEAT BELTS AND TENSIONERS
After a frontal impact where an airbag has been
deployed due to a collision. the followingMUSTbe
replaced:
²Front Seat Belt Buckle (driver and passenger)
with integral Tensioners.
All other seat belts should be closely inspected for
cuts, tears, fraying, or damage in any way following
any frontal impact or airbag deployment. The other
seat belts are to be replaced when visible damage is
incurred. Inspect the Lower Anchors and Tether for
CHildren (LATCH) child restraint anchors for dam-
age after an impact event and replace as needed.
CLEAN UP PROCEDURE
Roll or fold the airbag towards its mounting point
(i.e. instrument panel, steering wheel, or seat back).
Then tape the ripped cover over the deployed airbag
if applicable.
Use a vacuum cleaner to remove any residual pow-
der from the vehicle interior. Work from the outside
in to avoid kneeling or sitting in a contaminated
area. Vacuum the heater and A/C outlets as well (Fig.
1). If the heater or air conditioner was in RECIRC
mode at time of airbag deployment, operate blower
motor on low speed and vacuum powder residue
expelled from the heater and A/C outlets. Multiple
RSRESTRAINTS8O-3
RESTRAINTS (Continued)

OPERATION
The Mechanical Instrument Cluster (MIC) per-
forms a four second bulb check via PCI communica-
tion with the Sentry Key Remote Entry Module
(SKREEM). After the bulb check, the lamp is con-
trolled according to SKREEM messages. Then, the
SKREEM sends messages to the BCM to operate the
light based upon the results of the Sentry Key
Remote Entry System (SKREES) self tests. The light
may be actuated in two possible ways, flashing or on
solid. If the light comes on and stays on solid after a
power-up test, this indicates that the SKREEM has
detected a system malfunction. If the SKREEM
detects an invalid key when the ignition switch is
moved to the ON position, it sends a message on thePCI bus to the MIC, to flash the light. The SKREEM
can also send a message to flash the light and gen-
erate a single audible chime at the same time. These
two events occurring simultaneously indicate that
the SKIS has been placed into the9Customer Learn9
mode (Refer to 8 - ELECTRICAL/VEHICLE THEFT
SECURITY/TRANSPONDER KEY - STANDARD
PROCEDURE). If the light comes on and stays on
after the power-up test, diagnosis of the SKREES
should be performed using a DRBIIItscan tool and
the appropriate Body Diagnostic Procedures informa-
tion. The light is a Light Emitting Diode (LED) and
is not a serviceable component.
8Q - 8 VEHICLE THEFT SECURITYRS
VTSS/SKIS INDICATOR LAMP (Continued)