2004 CHRYSLER VOYAGER torque

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Page 1363 of 2585

CHRYSLER VOYAGER 2004  Service Manual ting notch and spring tang should remain aligned
after lock nut is torqued.
(6) Remove allen wrench and torque wrench.
NOTE: Repositioning the crankshaft to the TDC
position must be done only during t

Page 1366 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting boltbut do not tighten
(Fig. 129). To properly align tensioner assemblyÐin-
stall one of the engine bracket

Page 1371 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE 3.3/3.8L
TABLE OF CONTENTS
page page
ENGINE 3.3/3.8L
DESCRIPTION.........................76
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION...........76
DIAGNOSIS

Page 1378 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
MAIN BEARING NOISE 1. Insufficient oil supply. 1. Check engine oil level.
2. Low oil pressure. 2. Check engine oil level. Inspect oil
pump relief valve and spring.

Page 1380 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1381 of 2585

CHRYSLER VOYAGER 2004  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1382 of 2585

CHRYSLER VOYAGER 2004  Service Manual anaerobic material is for use between two machined
surfaces. Do not use on flexible metal flanges.
MOPARtBED PLATE SEALANTis a unique
(green-in-color) anaerobic type gasket material that
is specially

Page 1384 of 2585

CHRYSLER VOYAGER 2004  Service Manual (11) Disconnect the throttle cables from the throt-
tle body.
(12) Disconnect the MAP, IAC, and TPS electrical
connectors.
(13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14)