2004 CHEVROLET TRACKER clutch

Notice:If you do not put the transfer case in
NEUTRAL before towing a four-wheel-drive vehicle
from the front, the vehicle could be damaged.
The repairs would not be covered by your warranty.
Always put the transfer case in NEUTRAL before
towing your vehicle.
Stop towing every 200 miles (300 km) and start the
engine. Leave the transfer case shift lever in NEUTRAL.
Shift your automatic transmission to DRIVE (D); leave
a manual transmission in SECOND (2) with the
clutch engaged. Run the engine at 2,000 rpm for one
minute to circulate oil in the transfer case. Turn the
ignition key to ACC. Now, you can continue towing your
vehicle.
Notice:Locking the steering column when towing
your vehicle may damage the steering column.
Always unlock the steering column before towing.
Notice:If you exceed 55 mph (90 km/h) while
towing your vehicle, it could be damaged. Never
exceed 55 mph (90 km/h) while towing your vehicle.
{CAUTION:
Shifting a four-wheel-drive vehicle's transfer
case into NEUTRAL can cause your vehicle to
roll even if the transmission is in Park (P) for
an automatic transmission, or if your vehicle is
in gear, for a manual transmission. You or
others could be injured. Make sure the parking
brake is ®rmly set before you shift the transfer
case to NEUTRAL.
4-49

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-4
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-23
Hydraulic Clutch...........................................5-24
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-28
Engine Overheating.......................................5-28
Cooling System............................................5-31
Power Steering Fluid.....................................5-37Windshield Washer Fluid................................5-37
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-49
Bulb Replacement..........................................5-51
Halogen Bulbs..............................................5-51
Headlamps..................................................5-51
Front Turn Signal and Parking Lamps..............5-53
Sidemarker Lamps........................................5-53
Rear Combination Lamps...............................5-54
Replacement Bulbs.......................................5-55
Tires..............................................................5-55
In¯ation - Tire Pressure.................................5-63
Tire Inspection and Rotation...........................5-64
When It Is Time for New Tires.......................5-66
Buying New Tires.........................................5-67
Uniform Tire Quality Grading..........................5-68
Wheel Alignment and Tire Balance..................5-69
Wheel Replacement......................................5-70
Tire Chains..................................................5-71
If a Tire Goes Flat........................................5-72
Changing a Flat Tire.....................................5-72
Section 5 Service and Appearance Care
5-1

How to Add Fluid
Here's how to add ¯uid. Refer to the Maintenance
Schedule to determine what kind of ¯uid to use. See
Part D: Recommended Fluids and Lubricants on
page 6-30.
1. Remove the ®ller plug.
2. Remove the drain plug, drain the ¯uid and reinstall
the drain plug.
3. Add ¯uid at the ®ller plug hole. Add only enough
¯uid to bring the ¯uid level up to the bottom of the
®ller plug hole.
4. Reinstall the ®ller plug. Be sure the plug is fully
seated.
Hydraulic Clutch
It is not necessary to regularly check clutch ¯uid unless
you suspect there is a leak in the system. Adding
¯uid won't correct a leak.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often you should check the ¯uid level in your clutch
master cylinder reservoir and for the proper ¯uid. See
Part B: Owner Checks and Services on page 6-24andPart D: Recommended Fluids and Lubricants on
page 6-30.
5-24

How to Check and Add Fluid
You do not need to check the ¯uid level unless you
suspect a clutch problem. To check the ¯uid level, look
at the markings on the reservoir. If the ¯uid reaches
the MAX line, the ¯uid level is correct.
Engine Coolant
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, see
Engine Overheating on
page 5-28.
A 50/50 mixture of clean, drinkable water and the proper
coolant will:
·Give freezing protection down to-33ÉF (-36ÉC)
·Give boiling protection up to 258ÉF (125ÉC).
·Protect against rust and corrosion.
·Help keep the proper engine temperature.
·Let the warning lights and gages work as they
should.
What to Use
Use a 50/50 mixture ofclean, drinkable waterand
coolant that meets GM Speci®cation 1825-M, which
won't damage aluminum parts. You can also use
a recycled coolant conforming to GM
Speci®cation 1825-M with a complete coolant ¯ush and
re®ll. If you use this coolant mixture, you don't need
to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle's coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch ®re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
5-25

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-24if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
¯oor. If the starter works when the clutch is not
pushed all the way down, your vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-24if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but do not start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-26

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine
the proper viscosity for your
vehicle's engine, see
Engine Oil
on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled)
and good quality Ethylene
Glycol Base Coolant
(GM Part No. U.S. 12378560, in
Canada 993089, or equivalent)
and conforming to GM
Speci®cation 1825M or approved
recycled coolant conforming to
GM Speci®cation 1825M. See
Engine Coolant on page 5-25.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco Supreme 11
žBrake Fluid
or equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Hydraulic Clutch
SystemHydraulic Clutch Fluid
(GM Part No. U.S. 12345347, in
Canada 10953517) or equivalent
DOT-3 brake ¯uid.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of
NLGI #2, Category LB or GC-LB.
Power Steering
SystemDEXRON
ž-III Automatic
Transmission Fluid.
Manual
Transmission (All)
and Transfer Case
(Four-Wheel-Drive)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
6-30

Usage Fluid/Lubricant
Key Lock
CylindersMulti-Purpose
Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transmission Shift
LinkageChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of
NLGI #2, Category LB or GC-LB.
Clutch Linkage
Pivot PointsChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of
NLGI #2, Category LB or GC-LB.
Floor Shift LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2
Category LB or GC-LB.Usage Fluid/Lubricant
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of
NLGI #2, Category LB or GC-LB.
Rear Axle (All)
and Front Axle
(Four-Wheel Drive)Axle Lubricant
(GM Part No. U.S. 12345977, in
Canada 10953482) or
SAE 80W-90 GL-5 gear lubricant.
Hood Latch
Assembly,
Secondary Latch,
Pivots, Spring
Anchor and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose
Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-31

Child Restraints (cont.)
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-44
Securing a Child Restraint in the Right Front
Seat Position...........................................1-49
Top Strap...................................................1-39
Top Strap Anchor Location............................1-41
Where to Put the Restraint...........................1-38
Cigarette Lighter.............................................3-19
Cleaning
Inside of Your Vehicle..................................5-86
Outside of Your Vehicle................................5-89
Underbody Maintenance...............................5-91
Weatherstrips..............................................5-88
Cleaning Aluminum Wheels..............................5-90
Cleaning Exterior Lamps/Lenses.......................5-89
Cleaning Fabric/Carpet....................................5-86
Cleaning Glass Surfaces..................................5-88
Cleaning Interior Plastic Components.................5-88
Cleaning Leather............................................5-87
Cleaning the Top of the Instrument Panel...........5-88
Cleaning the Windshield, Backglass and
Wiper Blades..............................................5-90
Cleaning Tires................................................5-91
Cleaning Vinyl................................................5-87
Climate Control System...................................3-19
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-22Clutch, Hydraulic.............................................5-24
Coinholder(s)..................................................2-33
Control of a Vehicle.......................................... 4-7
Convenience Net............................................2-36
Coolant
Engine Temperature Gage............................3-32
Heater, Engine............................................2-15
Cooling System..............................................5-31
Cruise Control.................................................. 3-9
Cupholder(s)..................................................2-33
Current and Past Model Order Forms................7-12
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-10
Reporting Safety Defects to the Canadian
Government............................................7-10
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-11
3