2004 CHEVROLET S10 service

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM Eastern
Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12

Audio System(s) (cont.)
Theft-Deterrent Feature................................3-75
Understanding Radio Reception.....................3-76
XM™ Satellite Radio Antenna System............3-78
Automatic Headlamp System............................3-13
Automatic Transmission
Fluid..........................................................5-20
Operation...................................................2-20
Automatic Transmission Check..........................6-26
Automatic Transmission Shift Lock Control
System Check.............................................6-28
B
Backing Up....................................................4-58
Battery..........................................................5-43
Battery Replacement......................................... 2-5
Battery Rundown Protection.............................3-17
Bed Rails......................................................2-41
Before Leaving on a Long Trip.........................4-32
Before You Go Off-Roading..............................4-14
Body Lubrication Service..................................6-27
Brake
Parking......................................................2-25
System Inspection.......................................6-31
System Warning Light..................................3-28
Brake Adjustment............................................5-42
Brake Fluid....................................................5-39
Brake Pedal Travel.........................................5-42
Brake Wear...................................................5-41Brakes..........................................................5-39
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bulb Replacement...........................................5-52
Center High-Mounted Stoplamp (CHMSL)........5-57
Halogen Bulbs............................................5-52
Headlamps.................................................5-53
One-Piece Front Turn Signal Lamps...............5-55
Replacement Bulbs......................................5-58
Taillamps....................................................5-58
Two-Piece Front Turn Signal Lamps...............5-56
Buying New Tires...........................................5-76C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specifications..........................5-111
Carbon Monoxide...................2-10, 2-29, 4-36, 4-51
Care of
Safety Belts................................................5-97
Your Cassette Tape Player............................3-76
Your CD Player...........................................3-78
Your CDs ...................................................3-77
Cassette Tape Messages.................................3-58
Cassette Tape Player Service...........................6-25
CD Adapter Kits.............................................3-58
2

Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Cooling System..............................................5-29
Cruise Control.................................................. 3-9
Current and Past Model Order Forms................7-12
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the
Canadian Government..............................7-11
Reporting Safety Defects to the
United States Government.........................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-20
Doing Your Own Service Work........................... 5-3
Dome Lamp...................................................3-16Door
Locks.......................................................... 2-6
Power Door Locks......................................... 2-7
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-14
Driver Information Center (DIC).........................2-38
Driving
At Night.....................................................4-26
City...........................................................4-30
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-31
Hill and Mountain Roads..............................4-34
In Rain and on Wet Roads...........................4-27
Winter........................................................4-36
Driving Across an Incline..................................4-22
Driving Downhill..............................................4-21
Driving in Mud, Sand, Snow or Ice....................4-24
Driving in Water..............................................4-24
Driving On Grades..........................................4-59
Driving on Off-Road Hills.................................4-18
Driving on Snow or Ice....................................4-37
Driving Through Deep Standing Water...............4-29
Driving Through Flowing Water.........................4-29
Driving Uphill..................................................4-19
Driving with a Trailer.......................................4-57
4

E
Electrical System
Add-On Equipment.....................................5-104
Fuses and Circuit Breakers.........................5-105
Headlamps...............................................5-104
Power Windows and Other Power Options....5-105
Windshield Wiper Fuses.............................5-105
Emissions Inspection and
Maintenance Programs.................................3-32
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-43
Check and Service Engine Soon Light............3-30
Coolant......................................................5-23
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-29
Cooling System Inspection............................6-30
Drive Belt Routing.......................................6-35
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-27
Starting......................................................2-18
Engine Compartment Fuse Block.....................5-108
Engine Coolant Level Check.............................6-25
Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-25
Engine Speed Control.....................................2-19Entry Lighting.................................................3-15
Environmental Concerns..................................4-15
Event Data Records (EDR)................................ 7-9
Exit Lighting...................................................3-16
Express Down Window....................................2-12
Extender, Safety Belt.......................................1-26
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-18
Finding a Program Type (PTY) Station...............3-54
Finding a Program Type (PTY) Station
(RDS and XM™).................................3-45, 3-65
Finding a Station....................3-38, 3-43, 3-52, 3-62
Finish Care....................................................5-99
Finish Damage.............................................5-101
Fixed Mast Antenna........................................3-78
Flash-to-Pass Feature....................................... 3-7
Flat Tire........................................................5-81
Flat Tire, Changing.........................................5-82
Fluid
Automatic Transmission................................5-20
Power Steering...........................................5-36
Windshield Washer......................................5-38
FM Stereo.....................................................3-76
Fog Lamps....................................................3-15
Following Distance..........................................4-57
Footnotes................................................6-7, 6-18
5

How to Add Coolant to the Coolant
Recovery Tank............................................5-31
How to Add Coolant to the Radiator..................5-33
How to Check................................................5-73
How to Check Lubricant..........................5-49, 5-51
How to Check Power Steering Fluid..................5-37
How to Check the Automatic
Transmission Fluid.......................................5-20
How to Inspect the Engine Air Cleaner/Filter.......5-19
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydroplaning..................................................4-29
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-31
If the Light Is On Steady.................................3-31
If You Are Caught in a Blizzard.........................4-38
If You Are Stuck in Sand, Mud, Ice or Snow.......4-40
If You Do Decide To Pull A Trailer.....................4-52
Ignition Positions.............................................2-16
Ignition Transmission Lock Check......................6-28
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-72Inspection
Brake System.............................................6-31
Engine Cooling System................................6-30
Exhaust System..........................................6-30
Fuel System...............................................6-30
Part C - Periodic Maintenance.......................6-30
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-30
Throttle System...........................................6-31
Transfer Case and Front Axle
(Four-Wheel Drive)...................................6-31
Installing a Garage Door Opener.......................2-34
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block..........................5-106
Interior Lamps................................................3-15
J
Jump Starting.................................................5-44
K
Key Lock Cylinders Service..............................6-27
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
7

L
Lamps
Exterior......................................................3-12
Interior.......................................................3-15
Lamps On Reminder.......................................3-13
Lap Belt........................................................1-22
Lap-Shoulder Belt...........................................1-14
LATCH System
Child Restraints...........................................1-39
Securing a Child Restraint Designed for
the LATCH System...................................1-41
Leaving Your Vehicle......................................... 2-9
Leaving Your Vehicle With the Engine Running......2-27
Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-29
Brake System Warning.................................3-28
Charging System.........................................3-27
Check Gages Warning.................................3-35
Low Fuel Warning.......................................3-36
Malfunction Indicator....................................3-30
Safety Belt Reminder...................................3-25
Security.....................................................3-34
Service Four-Wheel-Drive Warning Light.........3-34
Loading Your Vehicle.......................................4-42
Loading Your Vehicle for Off-Road Driving..........4-14
Locking Rear Axle............................................ 4-8
Lockout Protection............................................ 2-9Locks
Door........................................................... 2-6
Leaving Your Vehicle..................................... 2-9
Lockout Protection......................................... 2-9
Power Door.................................................. 2-7
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-17
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-36
Luggage Carrier..............................................2-40
Lumbar
Power Controls............................................. 1-3
M
Maintenance Schedule
At Each Fuel Fill.........................................6-25
At Least Four Times a Year..........................6-27
At Least Once a Month................................6-25
At Least Once a Year..................................6-27
At Least Twice a Year..................................6-26
Brake System Inspection..............................6-31
Engine Cooling System Inspection.................6-30
Exhaust System Inspection...........................6-30
Fuel System Inspection................................6-30
How This Section is Organized....................... 6-3
8

Maintenance Schedule (cont.)
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-17
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-34
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-25
Part C - Periodic Maintenance Inspections......6-30
Part D - Recommended Fluids and
Lubricants...............................................6-32
Part E - Maintenance Record........................6-36
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-30
Throttle System Inspection............................6-31
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection....................6-31
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-60
Making Turns.................................................4-58
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Manual Windows............................................2-12
Manually Closing the Sunroof...........................2-43
Matching Transmitter(s) to Your Vehicle............... 2-5
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) – Customer Assistance....................... 7-5Mirrors
Automatic Dimming Rearview........................2-31
Manual Rearview Mirror................................2-31
Outside Convex Mirror.................................2-32
Outside Heated Mirrors................................2-33
Outside Manual Mirror..................................2-31
Outside Power Mirrors..................................2-32
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-16
Normal Maintenance Replacement Parts............6-34
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Gage............................................3-33
Older Children, Restraints................................1-27
One-Piece Composite Headlamp System............5-53
Online Owner Center........................................ 7-3
Operating Your All-Wheel-Drive Vehicle Off
Paved Roads..............................................4-14
Operation......................................................3-19
9