2004 CHEVROLET OPTRA power steering

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-12.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-33.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-23

Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid.
Automatic
TransaxleAutomatic Transaxle Fluid ESSO LT
71141 or TOTAL ATF H50235.
Manual
TransaxleGM Goodwrench Synthetic Manual
Transmission Fluid (GM Part No.
U.S. 12346190, in Canada
10953477) or equivalent SAE
75W-85 GL-4 gear oil.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Usage Fluid/Lubricant
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-25

Engine (cont.)
Engine Compartment Overview......................5-12
Exhaust.....................................................2-33
Oil .............................................................5-14
Overheating................................................5-24
Starting......................................................2-19
Engine Compartment Fuse Block......................5-86
Engine Coolant Level Check.............................6-18
Engine Oil Additives........................................5-17
Engine Oil Level Check...................................6-18
Event Data Recorders (EDR)............................7-10
Express-Down Window....................................2-15
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-18
Finding a Station....................................3-40, 3-44
Finish Care....................................................5-77
Finish Damage...............................................5-78
Five-Speed....................................................2-27
Flash-to-Pass Feature....................................... 3-7
Flat Tire........................................................5-63
Flat Tire, Changing.........................................5-64Fluid
Automatic Transaxle.....................................5-20
Manual Transaxle........................................5-20
Power Steering...........................................5-33
Windshield Washer......................................5-34
FM ...............................................................3-51
Fog Lamp Light..............................................3-37
Fog Lamps..............................................3-7, 3-14
Folding the Seatback........................................ 1-8
Footnotes................................................6-7, 6-13
Front Armrest Storage Area..............................2-39
Front Storage Area.........................................2-38
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-39
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-39
System Inspection.......................................6-23
Fuses
Fuses and Circuit Breakers...........................5-83
Windshield Wiper.........................................5-82
5

G
Gage
Engine Coolant Temperature.........................3-32
Fuel..........................................................3-39
Speedometer..............................................3-27
Tachometer.................................................3-27
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-37
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-7
Headlamp
Aiming.......................................................5-44
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-82
Headlamps....................................................5-44
Bulb Replacement.......................................5-44
Front Turn Signal and Parking Lamps.............5-45
Halogen Bulbs............................................5-44
Sidemarker Lamps.......................................5-47
Turn Signal Lamps......................................5-46
Height Adjuster, Driver Seat............................... 1-4Highbeam On Light.........................................3-38
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-23
Hold Mode.....................................................2-26
Hold Mode Functions......................................2-26
Hold Mode Light.............................................3-32
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How the System Alarm is Activated...................2-17
How to Add Coolant to the Coolant
Surge Tank.................................................5-29
How to Check................................................5-58
How to Check and Add Fluid............................5-21
How to Check Power Steering Fluid..................5-33
How to Detect a Tamper Condition....................2-17
How to Inspect the Engine Air Cleaner/Filter.......5-19
How to Turn Off the System Alarm....................2-17
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydraulic Clutch.............................................5-20
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-26
If Steam Is Coming From Your Engine...............5-25
If the Light Is Flashing.....................................3-34
6

Light (cont.)
Door Ajar...................................................3-38
Fog Lamp..................................................3-37
Highbeam On.............................................3-38
Hold Mode.................................................3-32
Low Fuel Warning.......................................3-39
Malfunction Indicator....................................3-33
Oil Pressure...............................................3-36
Safety Belt Reminder...................................3-28
Safety Belt Reminder Tone...........................3-28
Speed Sensitive Power Steering (SSPS)
Warning Light..........................................3-31
Loading Your Vehicle.......................................4-33
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-9
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-39
Lumbar
Manual Controls............................................ 1-4M
Maintenance, Normal Replacement Parts............5-91
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Engine Cooling System Inspection.................6-23
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
Part D - Recommended Fluids and
Lubricants...............................................6-24
Part E - Maintenance Record........................6-26
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Throttle System Inspection............................6-24
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
8

Parking
Brake........................................................2-28
Over Things That Burn.................................2-32
Parking Brake and Automatic Transaxle Park (P)
Mechanism Check.......................................6-22
Parking Your Vehicle.......................................2-32
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-23
Part D - Recommended Fluids and Lubricants.......6-24
Part E - Maintenance Record...........................6-26
Passenger Compartment Air Filter.....................3-23
Passing.........................................................4-11
Plan Ahead When Possible................................ 7-8
Playing a CD.........................................3-42, 3-46
Playing the Radio...................................3-40, 3-44
Power
Accessory Outlets........................................3-16
Door Locks.................................................. 2-9
Electrical System.........................................5-82
Steering Fluid.............................................5-33
Windows....................................................2-15
Power Steering................................................ 4-9
Pretensioners, Safety Belt................................1-28
Q
Questions and Answers About Safety Belts.........1-14
R
Radios..........................................................3-40
Care of Your CD Player...............................3-52
Care of Your CDs........................................3-52
Radio with CD....................................3-40, 3-44
Theft-Deterrent............................................3-51
Understanding Reception..............................3-51
Rear Door Security Locks.................................. 2-9
Rear Seat Armrest..........................................2-39
Rear Seat Operation......................................... 1-8
Rear Seat Passengers, Safety Belts..................1-24
Rear Window and Outside Mirror Defogger.........3-22
Rear Window Washer/Wiper............................... 3-9
Rearview Mirrors.............................................2-35
Reclining Seatbacks.......................................... 1-5
Recreational Vehicle Towing.............................4-31
Remote Keyless Entry System............................ 2-3
Remote Keyless Entry System, Operation............ 2-4
Remote Trunk Release....................................2-12
Removing the Flat Tire and Installing the
Spare Tire..................................................5-67
Removing the Spare Tire and Tools...................5-66
Replacement Bulbs.........................................5-49
Replacing Brake System Parts..........................5-38
Reporting Safety Defects
Canadian Government..................................7-12
General Motors...........................................7-12
United States Government............................7-11
10

Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-18
Skidding........................................................4-13
Some Other Rainy Weather Tips.......................4-19
Special Fabric Cleaning Problems.....................5-74
Specifications, Capacities.................................5-90
Speed Sensitive Power Steering (SSPS)
Warning Light.............................................3-31
Speedometer..................................................3-27
Starter Switch Check.......................................6-20
Starting Your Engine...............................2-19, 2-20
Steering.......................................................... 4-9
Steering in Emergencies..................................4-10
Steering, Suspension and Front Drive Axle Boot
and Seal Inspection.....................................6-23
Steering Tips................................................... 4-9
Steering Wheel, Tilt Wheel................................. 3-5
Storage Areas................................................2-37
Cupholder(s)...............................................2-37
Front Armrest Storage Area...........................2-39
Front Storage Area......................................2-38
Glove Box..................................................2-37
Rear Seat Armrest.......................................2-39
Sunglasses Storage Compartment..................2-38
Storing the Flat Tire and Tools..........................5-71
Storing the Spare Tire and Tools.......................5-72Stuck in Sand, Mud, Ice or Snow......................4-30
Sun Visors.....................................................2-16
Sunglasses Storage Compartment.....................2-38
Sunroof.........................................................2-39
T
Tachometer....................................................3-27
Taillamps
Turn Signal, Stoplamps and Back-up Lamps......5-48
Theft-Deterrent, Radio.....................................3-51
Theft-Deterrent System....................................2-16
Theft-Deterrent Systems...................................2-16
Throttle System Inspection...............................6-24
Tilt Wheel........................................................ 3-5
Time .............................................................3-18
Tire Inflation Check.........................................6-18
Tire Sidewall Labeling......................................5-51
Tire Size.......................................................5-54
Tire Terminology and Definitions........................5-55
Tires.............................................................5-51
Buying New Tires........................................5-60
Chains.......................................................5-63
Changing a Flat Tire....................................5-64
Compact Spare Tire.....................................5-72
If a Tire Goes Flat.......................................5-63
12

W
Warning Lights, Gages and Indicators................3-24
Warnings
Hazard Warning Flashers............................... 3-4
Other Warning Devices.................................. 3-5
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-76
Weatherstrip Lubrication...................................6-19
What Kind of Engine Oil to Use........................5-15
What to Do with Used Oil................................5-18
What to Use..........................................5-22, 5-34
Wheels
Alignment and Tire Balance..........................5-62
Replacement...............................................5-62
When to Add Engine Oil..................................5-15
When to Change Engine Oil.............................5-17
When to Check..............................................5-58
When to Check and What to Use.....................5-20
When to Check Power Steering Fluid................5-33
When to Inspect the Engine Air Cleaner/Filter.....5-19Where to Put the Restraint...............................1-38
Why Safety Belts Work....................................1-11
Window Lockout.............................................2-15
Windows.......................................................2-14
Manual......................................................2-15
Power........................................................2-15
Windshield Washer........................................... 3-9
Fluid..........................................................5-34
Windshield Washer Fluid Level Check................6-18
Windshield Wiper
Blade Replacement......................................5-50
Fuses........................................................5-82
Windshield Wiper Lever..................................... 3-8
Windshield Wipers............................................ 3-8
Winter Driving................................................4-25
Wiper Blade Check.........................................6-19
Y
Your Vehicle and the Environment....................... 6-2
14