2004 CHEVROLET OPTRA engine

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-12.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-33.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-23

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-14.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base Coolant
(GM Part No. U.S. 12378560, in
Canada 993089) and conforming to
GM Specification 1825M or recycled
coolant conforming to GM
Specification 1825M. SeeEngine
Coolant on page 5-21.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
6-24

Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for air bag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).In a crash or near crash event, computer systems, such
as the Air Bag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, safety belt usage, air bag readiness, air bag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
To read this information, special equipment is needed
and access to the vehicle or the SDM is required.
GM will not access information about a crash event or
share it with others other than
•with the consent of the vehicle owner or, if the
vehicle is leased, with the consent of the lessee,
•in response to an official request of police or similar
government office,
•as part of GM’s defense of litigation through the
discovery process, or
•as required by law.
7-10

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-12

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-34
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-82
Adjusting the Speakers (Balance/Fade)......3-42, 3-46
Air Bag
Readiness Light..........................................3-28
Air Bag Systems.............................................1-51
How Does an Air Bag Restrain?....................1-57
Servicing Your Air Bag-Equipped Vehicle.........1-60
What Makes an Air Bag Inflate?....................1-57
What Will You See After an Air Bag Inflates?......1-58
When Should an Air Bag Inflate?...................1-56
Where Are the Air Bags?..............................1-54
Air Cleaner/Filter, Engine.................................5-18
Airbag Sensing and Diagnostic Module (SDM).......7-10
AM ...............................................................3-51
Antenna, Backglass.........................................3-52
Anti-lock Brake System (ABS)............................ 4-6
Anti-Lock Brake, System Warning Light..............3-31
Appearance Care............................................5-73
Care of Safety Belts....................................5-76
Chemical Paint Spotting...............................5-79
Cleaning the Inside of Your Vehicle................5-73
Cleaning the Outside of Your Vehicle..............5-76
Finish Damage............................................5-78Appearance Care (cont.)
Sheet Metal Damage...................................5-78
Underbody Maintenance...............................5-79
Vehicle Care/Appearance Materials................5-79
Weatherstrips..............................................5-76
Arming the System.........................................2-16
Ashtrays........................................................3-17
Audio System(s).............................................3-40
Backglass Antenna......................................3-52
Care of Your CD Player...............................3-52
Care of Your CDs........................................3-52
Radio with CD....................................3-40, 3-44
Theft-Deterrent Feature................................3-51
Understanding Radio Reception.....................3-51
Automatic Transaxle........................................2-19
Fluid..........................................................5-20
Operation...................................................2-23
Automatic Transaxle Check..............................6-19
Automatic Transaxle Shift Lock Control
System Check.............................................6-21
B
Backglass Antenna..........................................3-52
Battery..........................................................5-38
Battery Replacement......................................... 2-6
Before Leaving on a Long Trip.........................4-22
Body Lubrication Service..................................6-20
1

Brake
Parking......................................................2-28
System Inspection.......................................6-24
System Warning Light..................................3-30
Brake Fluid....................................................5-35
Brake Wear...................................................5-36
Brakes..........................................................5-35
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-18
Bulb Replacement...........................................5-44
Center High-Mounted Stoplamp (CHMSL)........5-48
Fog Lamps.................................................5-46
Front Turn Signal and Parking Lamps.............5-45
Halogen Bulbs............................................5-44
Headlamp Aiming........................................5-44
Headlamps.................................................5-44
Replacement Bulbs......................................5-49
Sidemarker Lamps.......................................5-47
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-48
Turn Signal Lamps......................................5-46
Buying New Tires...........................................5-60
C
California Fuel.................................................. 5-6
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ iiCanadian Roadside Assistance........................... 7-7
Canceling the Rear Door Security Lock..............2-10
Capacities and Specifications............................5-90
Carbon Monoxide...........4-25, 4-37, 2-11, 2-13, 2-33
Care of
Safety Belts................................................5-76
Your CD Player...........................................3-52
Your CDs ...................................................3-52
Cassette Tape Player Service...........................6-18
CD Messages........................................3-44, 3-50
Center High-Mounted Stoplamp (CHMSL)...........5-48
Center Rear Passenger Position, Safety Belts.....1-28
Chains, Tires..................................................5-63
Charging System Light....................................3-29
Check
Engine Light...............................................3-33
Check Engine Light.........................................3-33
Checking Coolant............................................5-23
Checking Engine Oil........................................5-14
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-79
Child Restraints
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-31
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-42
Older Children.............................................1-29
Securing a Child Restraint Designed for the
LATCH System........................................1-45
2

Child Restraints (cont.)
Securing a Child Restraint in a Rear Seat
Position..................................................1-45
Securing a Child Restraint in the Right Front
Seat Position...........................................1-48
Top Strap...................................................1-39
Top Strap Anchor Location............................1-41
Where to Put the Restraint...........................1-38
Cigarette Lighter.............................................3-17
Cleaning
Inside of Your Vehicle..................................5-73
Outside of Your Vehicle................................5-76
Underbody Maintenance...............................5-79
Weatherstrips..............................................5-76
Cleaning Aluminum Wheels..............................5-78
Cleaning Exterior Lamps/Lenses.......................5-77
Cleaning Fabric/Carpet....................................5-73
Cleaning Glass Surfaces..................................5-75
Cleaning Interior Plastic Components.................5-75
Cleaning Leather............................................5-75
Cleaning the Top of the Instrument Panel...........5-75
Cleaning Tires................................................5-78
Cleaning Vinyl................................................5-75
Cleaning Windshield and Wiper Blades..............5-77
Climate Control System...................................3-19
Air Filter, Passenger Compartment.................3-23
Outlet Adjustment........................................3-22
Clock............................................................3-18Clutch and Brake Pedal Free Play Check...........6-19
Clutch, Hydraulic.............................................5-20
Compact Spare Tire........................................5-72
Control of a Vehicle.......................................... 4-5
Coolant
Engine Temperature Gage............................3-32
Heater, Engine............................................2-21
Surge Tank Pressure Cap.............................5-24
Cooling System..............................................5-27
Cruise Control.................................................. 3-9
Cruise Control Light........................................3-37
Cupholder(s)..................................................2-37
Current and Past Model Order Forms................7-13
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors.......7-12
Reporting Safety Defects to the Canadian
Government............................................7-12
Reporting Safety Defects to the United States
Government............................................7-11
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-12
3

D
Daytime Running Lamps (DRL).........................3-13
Daytime Running Lamps Indicator Light.............3-38
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-21
Dinghy Towing................................................4-32
Disarming the System.....................................2-17
Doing Your Own Service Work........................... 5-4
Dolly Towing..................................................4-32
Dome Lamp...................................................3-15
Door
Ajar Light...................................................3-38
Central Door Unlocking System....................... 2-8
Door Ajar Reminder....................................... 2-9
Locks.......................................................... 2-7
Power Door Locks......................................... 2-9
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-15
Seat Height Adjuster...................................... 1-4
Driving
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Freeway.....................................................4-20Driving (cont.)
Hill and Mountain Roads..............................4-23
In Rain and on Wet Roads...........................4-16
Winter........................................................4-25
Driving on Snow or Ice....................................4-26
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
E
Electrical System
Add-On Equipment......................................5-82
Fuses and Circuit Breakers...........................5-83
Headlamp Wiring.........................................5-82
Power Windows and Other Power Options......5-82
Windshield Wiper Fuses...............................5-82
Emergency Trunk Release Handle.....................2-12
Emissions Inspection and Maintenance
Programs...................................................3-35
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-38
Check and Service Engine Soon Light............3-33
Coolant......................................................5-21
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-32
Cooling System Inspection............................6-23
4