2004 CHEVROLET MONTE CARLO engine

At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-25if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-25if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don’t start the engine. Without applying the
regular brake, try to move the shift lever out of PARK
(P) with normal effort. If the shift lever moves out of
PARK (P), contact your GM Goodwrench dealer for
service.
6-10

Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to OFF in each shift lever position.
The key should turn to OFF only when the shift lever
is in PARK (P).
The key should come out only in OFF.
Contact your GM Goodwrench dealer if service is
required.
Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-18.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-31.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Usage Fluid/Lubricant
Automatic
TransaxleDEXRON®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
SuperchargerSupercharger Oil (GM Part No. U.S.
12345982, in Canada 10953513).
SeeSupercharger Oil on page 5-24.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-12

Normal Maintenance Replacement Parts
Part GM Part Number AC Delco Part Number
Engine Air Cleaner/Filter 24508572 A1614C
Passenger Compartment Air Filter 10406026 —
Engine Oil Filter 25010792 PF47
Automatic Transmission Filter 24206433 —
Spark Plugs 12568387 41–101
Windshield Wiper Blades 12367280 8–2221
Type Shepherd’s Hook
Length 22 inches (56.0 cm)
6-13

Engine Drive Belt Routing
6-14

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but itis
notpart of the New Vehicle Limited Warranty. A
separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact you dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Airbag Sensing and Diagnostic Module (SDM) in
your vehicle may record information about the condition
of the vehicle and how it was operated, such as engine
speed, brake applications, throttle position, vehicle
speed, seat belt usage, airbag readiness, airbag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-10

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-13

A
Accessory Power Outlets.................................3-19
Adding Washer Fluid.......................................5-48
Additional Program Information.........................7-10
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment...........................5-103
Adjusting the Speakers
(Balance/Fade)............................3-59, 3-70, 3-81
Air Bag
Readiness Light..........................................3-34
Air Bag Systems.............................................1-48
How Does an Air Bag Restrain?....................1-54
Servicing Your Air Bag-Equipped Vehicle.........1-56
What Makes an Air Bag Inate?....................1-54
What Will You See After an Air Bag Inates?......1-55
When Should an Air Bag Inate?...................1-53
Where Are the Air Bags?..............................1-51
Air Cleaner/Filter, Engine.................................5-26
Airbag Sensing and Diagnostic Module (SDM)....7-10
ALARM (Content Theft Operation).....................2-47
AM ...............................................................3-93
Antenna, Backglass.........................................3-95
Antenna, XM™ Satellite Radio Antenna System.....3-96
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-37Appearance Care............................................5-94
Care of Safety Belts....................................5-97
Chemical Paint Spotting..............................5-100
Cleaning the Inside of Your Vehicle................5-94
Cleaning the Outside of Your Vehicle..............5-97
Finish Damage............................................5-99
Sheet Metal Damage...................................5-99
Underbody Maintenance.............................5-100
Vehicle Care/Appearance Materials...............5-100
Weatherstrips..............................................5-97
Arming with the Power Lock Switch...................2-15
Arming with the Remote Keyless Entry
Transmitter.................................................2-16
Ashtrays........................................................3-20
Audio System(s).............................................3-55
Audio Steering Wheel Controls......................3-92
Backglass Antenna......................................3-95
Care of Your Cassette Tape Player................3-93
Care of Your CD Player...............................3-95
Care of Your CDs........................................3-94
Chime Level Adjustment...............................3-96
Radio with Cassette.....................................3-56
Radio with Cassette and CD.........................3-78
Radio with CD............................................3-67
Setting the Time..........................................3-55
Theft-Deterrent Feature................................3-91
1