2004 CHEVROLET MONTE CARLO radiator cap

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-18
Supercharger Oil..........................................5-24
Engine Air Cleaner/Filter................................5-26
Automatic Transaxle Fluid..............................5-28
Engine Coolant.............................................5-31
Radiator Pressure Cap..................................5-34
Engine Overheating.......................................5-34
Cooling System............................................5-37Power Steering Fluid.....................................5-47
Windshield Washer Fluid................................5-48
Brakes........................................................5-50
Battery........................................................5-53
Jump Starting...............................................5-54
Headlamp Aiming...........................................5-60
Bulb Replacement..........................................5-60
Halogen Bulbs..............................................5-60
Headlamps, Front Turn Signal, Sidemarker,
and Parking Lamps....................................5-60
Taillamps, Turn Signal, Stoplamps and
Sidemarker Lamps.....................................5-62
Back-Up Lamps............................................5-63
Replacement Bulbs.......................................5-63
Windshield Wiper Blade Replacement..............5-64
Tires..............................................................5-65
Ination - Tire Pressure.................................5-72
Tire Pressure Monitor System.........................5-73
Tire Inspection and Rotation...........................5-75
When It Is Time for New Tires.......................5-76
Buying New Tires.........................................5-76
Uniform Tire Quality Grading..........................5-77
Wheel Alignment and Tire Balance..................5-79
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery. SeeBattery on page 5-53.
C. Remote Positive (+) Terminal.
SeeJump Starting on page 5-54.
D. Upper Underhood Fuse Block.
See “Upperhood Fuse Block (Upper)” under
Fuses and Circuit Breakers on page 5-104.
E. Lower Underhood Fuse Block.
See “Underhood Fuse Block (Lower)” under
Fuses and Circuit Breakers on page 5-104.
F. Radiator Pressure Cap.
SeeRadiator Pressure Cap on page 5-34.
G. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37.
H. Power Steering Fluid Reservoir.
SeePower Steering Fluid on page 5-47.I. Electric Cooling Fan.
SeeCooling Systemon page 5-37.
J. Engine Oil Fill Cap.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
K. Engine Oil Dipstick.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
L. Bleed Valves (underneath engine shield).
See “How to Add Coolant to the Radiator”
underCooling System on page 5-37.
M. Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
N. Brake Master Cylinder Reservoir.
SeeBrakes on page 5-50.
O. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-13

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery. SeeBattery on page 5-53.
C. Remote Positive (+) Terminal.
SeeJump Starting on page 5-54.
D. Upper Underhood Fuse Block.
See “Upperhood Fuse Block (Upper)” under
Fuses and Circuit Breakers on page 5-104.
E. Lower Underhood Fuse Block.
See “Underhood Fuse Block (Lower)” under
Fuses and Circuit Breakers on page 5-104.
F. Radiator Pressure Cap.
SeeRadiator Pressure Cap on page 5-34.
G. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37
H. Power Steering Fluid Reservoir
(low in engine compartment).
SeePower Steering Fluid on page 5-47.I. Electric Cooling Fan.
SeeCooling System on page 5-37.
J. Engine Oil Dipstick.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
K. Engine Oil Fill Cap.
See “Checking Engine Oil” under
Engine Oil on page 5-18.
L. Bleed Valves (underneath engine shield).
See “How to Add Coolant to the Radiator”
underCooling System on page 5-37.
M. Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
N. Brake Master Cylinder Reservoir.
SeeBrakes on page 5-50.
O. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-15

A. Windshield Washer Fluid Reservoir.
SeeWindshield Washer Fluid on page 5-48.
B. Battery.
SeeBattery on page 5-53.
C. Remote Positive (+) Battery Terminal.
SeeBattery on page 5-53.
D. Underhood Electrical Center.
SeeFuses and Circuit Breakers on page 5-104.
E. Radiator Pressure Cap.
SeeCooling System on page 5-37.
F. Engine Coolant Recovery Tank.
SeeCooling System on page 5-37.
G. Power Steering Fluid Reservoir (Below Generator).
SeePower Steering Fluid on page 5-47.H. Electric Cooling Fan.
SeeCooling System on page 5-37.
I. Engine Oil Dipstick.
SeeEngine Oil on page 5-18.
J. Engine Oil Fill Cap.
SeeEngine Oil on page 5-18.
K. Automatic Transaxle Fluid Dipstick.
SeeAutomatic Transaxle Fluid on page 5-28.
L. Brake Fluid Reservoir.
SeeAutomatic Transaxle Fluid on page 5-28.
M. Engine Air Cleaner/Filter.
SeeEngine Air Cleaner/Filter on page 5-26.
5-17

Checking Coolant
The coolant recovery tank
is located between the
power steering uid
reservoir and the
underhood fuse block in
the engine compartment
on the passenger’s side of
the vehicle. SeeEngine
Compartment Overview on
page 5-12for more
information on location.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the COLD
mark or a little higher. When your engine is warm,
the level should be up to the HOT mark or a little higher.
Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixtureat the coolant recovery tank,but be
careful not to spill it.
If the coolant recovery tank is completely empty, add
coolant to the radiator. SeeEngine Overheating
on page 5-34.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap — even a little — when the engine and
radiator are hot.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
Occasionally check the coolant level in the radiator.
For information on how to add coolant to the radiator,
seeCooling System on page 5-37.
5-33

Radiator Pressure Cap
Notice:The radiator cap on your vehicle is a
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line up with the overow tube on the radiator
ller neck.
The radiator pressure cap is located in the front of the
engine compartment on the passenger’s side, near
the diagonal cross brace. SeeEngine Compartment
Overview on page 5-12for more information on location.
Engine Overheating
You will nd a coolant temperature gage and a warning
message about a hot engine on your instrument
panel cluster. SeeEngine Coolant Temperature Gage
on page 3-38andHot Coolant Temperature Warning
Message on page 3-45.
Overheated Engine Protection
Operating Mode
This emergency operating mode allows your vehicle to
be driven to a safe place in an emergency situation.
If an overheated engine condition exists, an overheat
protection mode which alternates ring groups of
cylinders helps prevent engine damage. In this mode,
you will notice a signicant loss in power and engine
performance. The low coolant light may come on
and the temperature gage will indicate an overheat
condition exists. Driving extended miles (km) and/or
towing a trailer in the overheat protection mode should
be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any repair.
The engine oil will be severely degraded. Repair the
cause of coolant loss, change the oil and reset the
oil life system. SeeEngine Oil on page 5-18.
5-34

Cooling System
When you decide it’s safe to lift the hood, here’s what
you’ll see:
A. Coolant Recovery Tank
B. Electric Engine Cooling Fan
C. Radiator CapA. Coolant Recovery Tank
B. Electric Engine Cooling Fan
C. Radiator Pressure Cap
3800 V6 Engine
5-37

{CAUTION:
An electric engine cooling fan under the hood
can start up even when the engine is not
running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
If the coolant inside the coolant recovery tank is boiling,
don’t do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level
should be at or above
the COLD mark on
the coolant recovery tank.
To check the coolant
level, look for the COLD
mark on the side of
the coolant recovery tank
that faces the engine.Check to make sure that the coolant level is up to the
COLD ll level on the side of the coolant recovery tank.
If it isn’t, you may have a leak at the pressure cap or
in the radiator hoses, heater hoses, radiator, water pump
or somewhere else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them.
If you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive the
vehicle.
If there seems to be no leak, with the engine on, check
to see if the electric engine cooling fans are running.
If the engine is overheating, both fans should be
running. If they aren’t, your vehicle needs service.
5-38