2004 CHEVROLET COLORADO radiator cap

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-19
Manual Transmission Fluid.............................5-22
Hydraulic Clutch (Manual Transmission)...........5-24
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-28Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-36
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-48
Front Axle......................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-53
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-55
Section 5 Service and Appearance Care
5-1

A. Windshield Washer Fluid. SeeWindshield Washer
Fluid on page 5-37.
B. Coolant Recovery Tank. SeeEngine Coolant
on page 5-25.
C. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid
on page 5-36.
D. Transmission Fluid Dipstick. SeeAutomatic
Transmission Fluid on page 5-19andManual
Transmission Fluid on page 5-22.
E. Engine Oil Dipstick. SeeEngine Oil on page 5-13.
F. Brake Fluid Reservoir. SeeBrakes on page 5-39.
G. Battery. SeeBattery on page 5-42.
H. Hydraulic Clutch Fluid Reservoir (If Equipped). See
Hydraulic Clutch (Manual Transmission)
on page 5-24.
I. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
J. Engine Oil Fill Cap. SeeEngine Oil on page 5-13.
K. Radiator Pressure Cap. SeeCooling System
on page 5-30.
L. Remote Negative (−) Terminal. SeeJump Starting
on page 5-43.M. Remote Positive (+) Terminal. SeeJump Starting
on page 5-43.
N. Engine Compartment Fuse Block. SeeFuses and
Circuit Breakers on page 5-104.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
5-13

How to Check and Add Fluid
The proper uid should be added if the level does not
reach the bottom of the diaphragm when it’s in place in
the reservoir. See the instructions on the reservoir cap.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs rst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how to
add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating
on page 5-28.A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-25

Checking Coolant
The coolant recovery tank is located toward the rear of
the engine compartment on the passenger’s side.
SeeEngine Compartment Overview on page 5-12for
more information on location.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at FULL
COLD, or a little higher. When your engine is warm, the
level should be above the FULL COLD level.
Adding Coolant
If you need more coolant, add the proper DEX-COOL®
coolant mixture at the coolant recovery tank.
{CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. With the coolant recovery tank, you will
almost never have to add coolant at the
radiator. Never turn the radiator pressure
cap — even a little — when the engine and
radiator are hot.
5-27

Add coolant mixture at the recovery tank, but be careful
not to spill it.
{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
Occasionally check the coolant level in the radiator. For
information on how to add coolant to the radiator,
seeCooling System on page 5-30.
Radiator Pressure Cap
Notice:If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and
tightly secured.
Engine Overheating
You will nd a coolant temperature gage on your
vehicle’s instrument panel. SeeEngine Coolant
Temperature Gage on page 3-24.
Your air conditioning may stop working if your engine is
too hot. This is normal and helps cool the engine.
If Steam Is Coming From Your Engine
5-28

If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, idle the engine for three
minutes while you’re parked. Push down the accelerator
until the engine speed is about twice as fast as normal
idle speed for at least three minutes while you’re parked.
If you still have the warning,turn off the engine and get
everyone out of the vehicleuntil it cools down.
You may decide not to lift the hood but to get service
help right away.Cooling System
When you decide it’s safe to lift the hood, here’s what
you’ll see:
A. Coolant Recovery Tank
B. Engine Cooling Fan
C. Radiator Pressure Cap
If the coolant inside the coolant recovery tank is boiling,
don’t do anything else until it cools down. The vehicle
should be parked on a level surface.
5-30

When the engine is cold, the coolant level should be at
least up to the FULL COLD mark. If it isn’t, you may
have a leak at the pressure cap or in the radiator hoses,
heater hoses, radiator, water pump or somewhere
else in the cooling system.
{CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Do not touch them. If
you do, you can be burned.
Do not run the engine if there is a leak. If you
run the engine, it could lose all coolant. That
could cause an engine re, and you could be
burned. Get any leak xed before you drive
the vehicle.
If there seems to be no leak, start the engine again.
The engine cooling fan speed should increase when idle
speed is doubled by pushing the accelerator pedal
down. If it doesn’t, your vehicle needs service. Turn off
the engine.
Notice:Engine damage from running your engine
without coolant is not covered by your warranty.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
5-31

When the coolant in the coolant recovery tank is at the
FULL COLD mark, start your vehicle.
If the overheat warning continues, there’s one more
thing you can try. You can add the proper mixture
directly to the radiator, but be sure the cooling system is
cool before you do it.
{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap — even a little — they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-33