2004 CHEVROLET COLORADO engine compartment

Vehicle Damage Warnings
Also, in this manual you will nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice tells about something that can damage the
vehicle. Many times, this damage would not be covered
by your vehicle’s warranty, and it could be costly. But
the notice will tell what to do to help avoid the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors or in
different words.
There are also warning labels on the vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specic component, control, message,
gage, or indicator.
If you need help guring out a specic name of a
component, gage, or indicator, reference the
following topics:
Seats and Restraint Systems in Section 1
Features and Controls in Section 2
Instrument Panel Overview in Section 3
Climate Controls in Section 3
Warning Lights, Gages, and Indicators in Section 3
Audio System(s) in Section 3
Engine Compartment Overview in Section 5
iv

Engine Coolant Heater
Your vehicle may be equipped with this feature.
In very cold weather, 0°F (–18°C) or colder, the engine
coolant heater can help. You’ll get easier starting
and better fuel economy during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle. At
temperatures above 32°F (0°C), use of the coolant
heater is not required.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord. The
cord is located in the engine compartment behind
the underhood fuse block on the driver’s side of
the vehicle.
3. Plug it into a normal, grounded 110–volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you don’t, it could
be damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer in the area where you’ll be parking your
vehicle. The dealer can give you the best advice for that
particular area.
2-21

If You Are Stuck: In Sand, Mud, Ice
or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you do not want to
spin your wheels too fast. The method known as
“rocking” can help you get out when you are stuck, but
you must use caution.
{CAUTION:
If you let your tires spin at high speed, they
can explode, and you or others could be
injured. And, the vehicle can overheat. That
could cause an engine compartment re or
other damage. When you are stuck, spin the
wheels as little as possible. Do not spin the
wheels above 35 mph (55 km/h) as shown on
the speedometer.Notice:Spinning your wheels can destroy parts of
your vehicle as well as the tires. If you spin the
wheels too fast while shifting your transmission
back and forth, you can destroy your transmission.
For information about using tire chains on your
vehicle, seeTire Chains on page 5-72.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. If you have a
four-wheel-drive vehicle, shift into 4HI. If you have
traction control, turn the traction control system off. See
Traction Control System (TCS) on page 4-8. Then
shift back and forth between REVERSE (R) and
a forward gear (or with a manual transmission, between
FIRST (1) or SECOND (2) and REVERSE (R),
spinning the wheels as little as possible. Release the
accelerator pedal while you shift, and press lightly on the
accelerator pedal when the transmission is in gear.
By slowly spinning your wheels in the forward and
reverse directions, you will cause a rocking motion that
may free your vehicle. If that does not get you out
after a few tries, you may need to be towed out. Or, you
can use your recovery hooks if your vehicle has
them. If you do need to be towed out, seeTowing Your
Vehicle on page 4-44.
4-42

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-19
Manual Transmission Fluid.............................5-22
Hydraulic Clutch (Manual Transmission)...........5-24
Engine Coolant.............................................5-25
Radiator Pressure Cap..................................5-28Engine Overheating.......................................5-28
Cooling System............................................5-30
Engine Fan Noise.........................................5-36
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37
Brakes........................................................5-39
Battery........................................................5-42
Jump Starting...............................................5-43
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-48
Front Axle......................................................5-49
Bulb Replacement..........................................5-50
Halogen Bulbs..............................................5-50
Headlamps..................................................5-50
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-52
Center High-Mounted Stoplamp (CHMSL).........5-53
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-53
Replacement Bulbs.......................................5-54
Windshield Wiper Blade Replacement..............5-55
Section 5 Service and Appearance Care
5-1

Engine Compartment Overview
When you open the hood on the 2.8 L engine, you’ll see:
2.8 L engine shown. 3.5 L engine similar
5-12

A. Windshield Washer Fluid. SeeWindshield Washer
Fluid on page 5-37.
B. Coolant Recovery Tank. SeeEngine Coolant
on page 5-25.
C. Power Steering Fluid Reservoir (low in engine
compartment). SeePower Steering Fluid
on page 5-36.
D. Transmission Fluid Dipstick. SeeAutomatic
Transmission Fluid on page 5-19andManual
Transmission Fluid on page 5-22.
E. Engine Oil Dipstick. SeeEngine Oil on page 5-13.
F. Brake Fluid Reservoir. SeeBrakes on page 5-39.
G. Battery. SeeBattery on page 5-42.
H. Hydraulic Clutch Fluid Reservoir (If Equipped). See
Hydraulic Clutch (Manual Transmission)
on page 5-24.
I. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
J. Engine Oil Fill Cap. SeeEngine Oil on page 5-13.
K. Radiator Pressure Cap. SeeCooling System
on page 5-30.
L. Remote Negative (−) Terminal. SeeJump Starting
on page 5-43.M. Remote Positive (+) Terminal. SeeJump Starting
on page 5-43.
N. Engine Compartment Fuse Block. SeeFuses and
Circuit Breakers on page 5-104.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don’t, the oil
dipstick might not show the actual level.
5-13

Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is at or below the cross-hatched area (L), then
you will need to add at least one quart of oil. But
you must use the right kind. This section explains what
kind of oil to use. For engine oil crankcase capacity,
seeCapacities and Specications on page 5-107.
Notice:Do not add too much oil. If your engine has
so much oil that the oil level gets above the
cross-hatched area that shows the proper operating
range, your engine could be damaged.SeeEngine Compartment
Overview on page 5-12for
the location of the
engine oil ll cap.
Be sure to add enough oil to put the level somewhere in
the proper operating range. Push the dipstick all the
way back in when you are through.
What Kind of Engine Oil to Use
Look for two things:
GM6094M
Your vehicle’s engine requires oil meeting GM
Standard GM6094M. You should look for and use
only an oil that meets GM Standard GM6094M.
5-14

Engine Air Cleaner/Filter
The engine air cleaner/lter is located on the
passenger’s side of the engine compartment. See
Engine Compartment Overview on page 5-12for more
information on location.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter every 15,000 miles
(24 140 km), and replace at 25,000 miles (40 000 km).
How to Inspect the Engine Air
Cleaner/Filter
To remove the engine air cleaner/lter, do the following:
1. Unfasten the clips that hold the cover on and
remove the cover.
2. Lift out the engine air cleaner/lter.
3. Inspect or replace the air lter. SeeNormal
Maintenance Replacement Parts on page 6-14to
determine which lter to use.
4. Reinstall the engine air cleaner/lter cover. Fasten
the clips to hold the cover in place.
5-18