2004 CHEVROLET BLAZER manual transmission

At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all hood hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
door hinges, fuel door hinge, endgate hinges, outer
tailgate handle pivot points, tailgate hinges, tailgate
mounted spare tire (if equipped), glove box and console
doors, moving seat hardware and folding seat
hardware. Part D tells you what to use. More frequent
lubrication may be required when exposed to a corrosive
environment.
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-35if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
oor. If the starter works when the clutch is not
pushed all the way down, your vehicle needs service.
6-28

Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake, SeeParking Brake
on page 2-35if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but do not start the engine. Without
applying the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the shift
lever moves out of PARK (P), your vehicle needs
service.
Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
With a manual transmission, the key should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
6-29

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Usage Fluid/Lubricant
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part No.
U.S. 12345347, in Canada
10953517) or equivalent DOT-3
brake uid.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Manual
TransmissionSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
6-33

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

Finding a Station....................3-39, 3-42, 3-50, 3-61
Finish Care....................................................5-93
Finish Damage...............................................5-95
Five-Speed....................................................2-26
Fixed Mast Antenna........................................3-74
Flash-to-Pass Feature....................................... 3-7
Flat Tire........................................................5-75
Flat Tire, Changing.........................................5-76
Fluid
Automatic Transmission................................5-19
Manual Transmission....................................5-22
Power Steering...........................................5-36
Windshield Washer......................................5-38
FM ...............................................................3-72
Fog Lamps....................................................3-15
Following Distance..........................................4-67
Footnotes................................................6-7, 6-18
Four Door Models...........................1-26, 1-28, 1-51
Four-Wheel Drive....................................2-28, 5-48
Front Axle......................................................5-49
Front Map Lamps...........................................3-16
Front Reading Lamps......................................3-16
Front Storage Area.........................................2-56
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6Fuel (cont.)
Gage.........................................................3-36
Gasoline Octane........................................... 5-4
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-36
System Inspection.......................................6-31
Fuses
Fuses and Circuit Breakers...........................5-99
Windshield Wiper.........................................5-98
G
Gage
Check Gages Warning Light..........................3-35
Engine Coolant Temperature.........................3-29
Fuel..........................................................3-36
Oil Pressure...............................................3-33
Speedometer..............................................3-24
Tachometer.................................................3-24
Voltmeter Gage...........................................3-26
Garage Door Opener.......................................2-44
Garment Hooks..............................................2-57
Gasoline
Octane........................................................ 5-4
Specications............................................... 5-5
Gate Ajar Light...............................................3-35
Gate Operator and Canadian Programming........2-48
Getting Familiar with Off-Road Driving................4-17
6

Glove Box.....................................................2-49
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-6
Headlamp High/Low-Beam Changer.................... 3-7
Headlamps....................................................5-50
Bulb Replacement.......................................5-50
Electrical System.........................................5-98
Halogen Bulbs............................................5-50
One-Piece Front Turn Signal Lamps...............5-52
Two-Piece Front Turn Signal Lamps...............5-53
Heated Seats................................................... 1-4
Heating.........................................................3-18
Highway Hypnosis...........................................4-38
Hill and Mountain Roads..................................4-38
Hitches..........................................................4-65
HomeLink
®Transmitter....................................2-44
HomeLink®Transmitter, Programming................2-46
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-31
How to Add Coolant to the Radiator..................5-33How to Add Fluid....................................5-22, 5-23
How to Check................................5-20, 5-22, 5-68
How to Check and Add Fluid............................5-24
How to Check Lubricant..........................5-47, 5-49
How to Check Power Steering Fluid..................5-37
How to Inspect the Engine Air Cleaner/Filter.......5-18
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-13
Hydraulic Clutch.............................................5-23
Hydraulic Clutch System Check........................6-27
Hydroplaning..................................................4-34
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-31
If the Light Is On Steady.................................3-32
If You Are Caught in a Blizzard.........................4-42
If You Are Stuck in Sand, Mud, Ice or Snow.......4-44
If You Decide To Pull A Trailer..........................4-61
Ignition Positions.............................................2-19
Ignition Transmission Lock Check......................6-29
Infants and Young Children, Restraints...............1-34
Ination - Tire Pressure...................................5-67
Inspection
Brake System.............................................6-32
Engine Cooling System................................6-31
Exhaust System..........................................6-31
7

Locking Rear Axle...........................................4-10
Lockout Protection..........................................2-10
Locks
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Power Door.................................................. 2-8
Programmable Automatic Door Locks............... 2-8
Rear Door Security Locks.............................2-10
Long Trip/Highway Denition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-18
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-36
Luggage Carrier..............................................2-57
Lumbar
Power Controls............................................. 1-3
M
Maintenance Schedule
At Each Fuel Fill.........................................6-26
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-31
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-31Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Normal Maintenance Replacement Parts.........6-35
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic Maintenance Inspections......6-31
Part D - Recommended Fluids
and Lubricants.........................................6-33
Part E - Maintenance Record........................6-37
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection....................6-32
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-71
Making Turns.................................................4-68
Malfunction Indicator Light................................3-30
Manual Seats................................................... 1-2
Manual Transmission.......................................2-21
Fluid..........................................................5-22
Operation...................................................2-26
Manual Transmission Check.............................6-27
Memory Seat.................................................2-64
9

Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) – Customer Assistance....................... 7-5
Mirrors
Automatic Dimming Rearview........................2-42
Manual Rearview Mirror................................2-42
Outside Automatic Dimming Mirror.................2-44
Outside Convex Mirror.................................2-44
Outside Heated Mirrors................................2-44
Outside Manual Mirror..................................2-43
Outside Power Mirrors..................................2-43
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-18
Normal Maintenance Replacement Parts............6-35
O
Odometer......................................................3-24
Odometer, Trip...............................................3-24
Off-Road Recovery..........................................4-12
Oil
Engine.......................................................5-13
Pressure Gage............................................3-33
Older Children, Restraints................................1-31Online Owner Center........................................ 7-3
Operating Your All-Wheel-Drive Vehicle Off
Paved Roads..............................................4-15
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-20
Outside
Automatic Dimming Mirror.............................2-44
Convex Mirror.............................................2-44
Heated Mirrors............................................2-44
Manual Mirror.............................................2-43
Power Mirrors.............................................2-43
Overhead Console..........................................2-49
Overseas – Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-36
Shifting Out of............................................2-39
Parking
Brake........................................................2-35
Over Things That Burn.................................2-40
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-30
Parking on Hills..............................................4-69
Parking Your Vehicle.......................................2-39
10