2004 CHEVROLET AVEO fuel filter

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-3
Other Warning Devices...................................3-4
Horn.............................................................3-4
Tilt Wheel.....................................................3-4
Turn Signal/Multifunction Lever.........................3-5
Windshield Wiper Lever...................................3-6
Exterior Lamps...............................................3-8
Interior Lamps..............................................3-10
Accessory Power Outlets...............................3-11
Ashtrays and Cigarette Lighter........................3-12
Climate Controls............................................3-12
Climate Control System.................................3-12
Outlet Adjustment.........................................3-15
Passenger Compartment Air Filter...................3-16
Warning Lights, Gages, and Indicators............3-17
Instrument Panel Cluster................................3-18
Speedometer and Odometer...........................3-19
Tachometer.................................................3-19
Safety Belt Reminder Tone............................3-20
Brake System Warning Light..........................3-20
Engine Coolant Temperature Gage..................3-21Highbeam On Light.......................................3-22
Fuel Gage...................................................3-22
Low Fuel Warning Light.................................3-23
Secondary Information Center (SIC).................3-24
Clock..........................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Anti-Lock Brake System Warning Light.............3-27
Hold Mode Light...........................................3-28
Malfunction Indicator Lamp.............................3-28
Oil Pressure Light.........................................3-32
Fog Lamp Light............................................3-32
Daytime Running Lamps Indicator Light...........3-33
Door Ajar Light.............................................3-33
Audio System(s).............................................3-34
AM-FM Radio...............................................3-34
Radio with CD..............................................3-36
Theft-Deterrent Feature..................................3-43
Radio Reception...........................................3-43
Care of Your CDs.........................................3-44
Care of Your CD Player................................3-44
Backglass Antenna.......................................3-44
Section 3 Instrument Panel
3-1

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-11
Hood Release..............................................5-11
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Manual Transaxle Fluid..................................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23Coolant Surge Tank Pressure Cap..................5-25
Engine Overheating.......................................5-25
Cooling System............................................5-28
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
Headlamp Aiming...........................................5-45
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-46
Front Turn Signal and Parking Lamps................5-46
Turn Signal Lamps (Side)..............................5-47
Fog Lamps..................................................5-48
Sidemarker Lamps (Front)..............................5-48
Sidemarker Lamps (Rear)..............................5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-49
Windshield Wiper Blade Replacement..............5-50
Section 5 Service and Appearance Care
5-1

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-20.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-15.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-15.
D. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-36.
E. Automatic Transaxle Dipstick. SeeAutomatic
Transaxle Fluid on page 5-21.
F. Engine Coolant Surge Tank. SeeCooling System on
page 5-28.
G. Engine Compartment Fuse Block. See “Engine
Compartment Fuse Block” underFuses and Circuit
Breakers on page 5-85.
H. Battery. SeeBattery on page 5-39.
I. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-34.
J. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-35.Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-32.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 5-14for
the location of the engine oil dipstick.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you do not do this, the
oil dipstick might not show the actual level.
Pull the dipstick and clean it with a paper towel or cloth,
then push it back in all the way. Remove it again,
keeping the tip down and check the level.
5-15

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer toPart D:
Recommended Fluids and Lubricants on page 6-26for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.48 lbs 0.67 kg
Brake/Clutch Fluid 0.51 quarts 0.48 L
Cooling System 7.4 quarts 7.0 L
Engine Oil with Filter 3.96 quarts 3.75 L
Fuel Tank 11.9 gallons 45.0 L
Transaxle, Automatic
Complete Overhaul 6.2 quarts 5.87 L
Transaxle, Manual
Complete Drain and Refill 1.9 quarts 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.6L L4 (L91) 6 Automatic and Manual 0.039-0.043 inch (1.0-1.1 mm)
5-91

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if any
one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-6

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Inspect timing belt.❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-23for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid valve
filter.An Emission Control Service. (See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-18

A
Accessory Power Outlets.................................3-11
Adding Washer Fluid.......................................5-35
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-84
Adjusting the Speakers (Balance/Fade)......3-35, 3-37
Air Bag
Readiness Light..........................................3-26
Air Bag Systems.............................................1-50
How Does an Air Bag Restrain?....................1-56
Servicing Your Air Bag-Equipped Vehicle.........1-58
What Makes an Air Bag Inflate?....................1-55
What Will You See After an
Air Bag Inflates?......................................1-56
When Should an Air Bag Inflate?...................1-55
Where Are the Air Bags?..............................1-53
Air Cleaner/Filter, Engine.................................5-20
Airbag Sensing and Diagnostic Module (SDM)......... 7-9
AM ...............................................................3-43
AM-FM Radio.................................................3-34
Antenna, Backglass.........................................3-44
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-27Appearance Care............................................5-76
Care of Safety Belts....................................5-79
Chemical Paint Spotting...............................5-82
Cleaning the Inside of Your Vehicle................5-76
Cleaning the Outside of Your Vehicle..............5-79
Finish Damage............................................5-81
Sheet Metal Damage...................................5-81
Underbody Maintenance...............................5-82
Vehicle Care/Appearance Materials................5-82
Weatherstrips..............................................5-79
Arming the System.........................................2-15
Ashtrays........................................................3-12
Audio System(s).............................................3-34
AM-FM Radio.............................................3-34
Backglass Antenna......................................3-44
Care of Your CD Player...............................3-44
Care of Your CDs........................................3-44
Radio with CD............................................3-36
Theft-Deterrent Feature................................3-43
Understanding Radio Reception.....................3-43
Automatic Transaxle........................................2-20
Fluid..........................................................5-21
Operation...................................................2-22
Automatic Transaxle Inspection.........................6-20
Automatic Transaxle Shift Lock Control
System Check.............................................6-22
1