2004 CHEVROLET ASTRO CARGO VAN heater

Keys...............................................................2-2
Remote Keyless Entry System.........................2-4
Remote Keyless Entry System Operation...........2-5
Doors and Locks.............................................2-7
Power Door Locks..........................................2-8
Programmable Automatic Door Locks................2-8
Leaving Your Vehicle......................................2-9
Sliding Side Door...........................................2-9
Rear Doors..................................................2-12
Windows........................................................2-15
Manual Windows..........................................2-15
Power Windows............................................2-16
Sun Visors...................................................2-16
Theft-Deterrent Systems..................................2-17
Passlock
®....................................................2-17
Starting and Operating Your Vehicle................2-18
New Vehicle Break-In....................................2-18
Ignition Positions..........................................2-18
Starting Your Engine.....................................2-20
Engine Coolant Heater..................................2-21Automatic Transmission Operation...................2-22
All-Wheel Drive............................................2-25
Parking Brake..............................................2-25
Shifting Into Park (P).....................................2-26
Shifting Out of Park (P).................................2-28
Parking Over Things That Burn.......................2-29
Engine Exhaust............................................2-29
Running Your Engine While
You Are Parked........................................2-30
Mirrors...........................................................2-31
Manual Rearview Mirror.................................2-31
Outside Manual Mirror...................................2-31
Outside Power Mirrors...................................2-31
Outside Convex Mirror...................................2-32
HomeLink®Transmitter...................................2-32
Programming the HomeLink®Transmitter.........2-33
Storage Areas................................................2-36
Overhead Console........................................2-38
Luggage Carrier...........................................2-43
Convenience Net..........................................2-43
Section 2 Features and Controls
2-1

Fuel Regulator
You have a fuel regulator that shuts the fuel off when
the engine reaches 5,600 rpm.
Engine Coolant Heater
If your vehicle has this
feature, in very cold
weather, 0°F (−8°C)
or colder, the engine
coolant heater can help.
You’ll get easier starting
and better fuel economy
during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle.
At temperatures above 32°F (0°C), use of the coolant
heater is not required.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The engine coolant heater cord is located on the
driver’s side of the engine compartment, near
the power steering uid reservoir.
3. Plug it into a normal, grounded 110-volt AC outlet.
{CAUTION:
Plugging the cord into an ungrounded outlet
could cause an electrical shock. Also, the
wrong kind of extension cord could overheat
and cause a re. You could be seriously
injured. Plug the cord into a properly grounded
three-prong 110-volt AC outlet. If the cord will
not reach, use a heavy-duty three-prong
extension cord rated for at least 15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts. If you don’t, it could
be damaged.
2-21

How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer in the area where you’ll be parking your
vehicle. The dealer can give you the best advice for that
particular area.
Automatic Transmission Operation
There are several different positions for your shift lever.
PARK (P):This position locks your rear wheels.
It’s the best position to use when you start your engine
because your vehicle can’t move easily.
{CAUTION:
It is dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake rmly set. Your vehicle can roll.
Do not leave your vehicle when the engine is
running unless you have to. If you have left
the engine running, the vehicle can move
suddenly. You or others could be injured.
To be sure your vehicle will not move, even
when you are on fairly level ground, always
set your parking brake and move the shift
lever to PARK (P). SeeShifting Into Park (P)
on page 2-26. If you are pulling a trailer,
seeTowing a Trailer on page 4-35.
Ensure the shift lever is fully in PARK (P) before starting
the engine. Your vehicle has an automatic transmission
shift lock control system. You have to fully apply your
regular brakes before you can shift from PARK (P) when
the ignition key is in RUN. If you cannot shift out of
PARK (P), ease pressure on the shift lever – push the
shift lever all the way into PARK (P) as you maintain
brake application. Then move the shift lever into the gear
you wish. SeeShifting Out of Park (P) on page 2-28.
2-22

The main components of your instrument panel are
the following:
A. Exterior Lamps. SeeExterior Lamps on page 3-12.
B. Instrument Panel Brightness Control. SeeExterior
Lamps on page 3-12.
C. Turn Signal/Multifunction Lever. SeeTurn
Signal/Multifunction Lever on page 3-6.
D. Hazard Warning Flasher Button. SeeHazard
Warning Flashers on page 3-4.
E. Shift Lever. SeeStarting Your Engine on page 2-20.
F. Ignition Switch. SeeIgnition Positions on page 2-18.
G. Rear Defogger Button. SeeClimate Control
System on page 3-17.
H. Climate Control System. SeeClimate Control
System on page 3-17.
I. Rear A/C Control. SeeRear Heating System
on page 3-20.J. Rear Heater Control. SeeRear Heating System
on page 3-20.
K. Rear Window Washer/Wiper Switch. SeeTurn
Signal/Multifunction Lever on page 3-6.
L. Ashtray. SeeAshtrays and Cigarette Lighter
on page 3-16.
M. Dome Override Button. SeeInterior Lamps
on page 3-14.
N. Hood Release. SeeHood Release on page 5-10.
O. Cigarette Lighter. SeeAshtrays and Cigarette
Lighter on page 3-16.
P. Audio System(s). SeeAudio System(s)
on page 3-35.
Q. Front Storage Compartment. SeeStorage Areas
on page 2-36.
R. Accessory Power Outlets. SeeAccessory Power
Outlets on page 3-15.
3-3

{CAUTION:
Snow can trap exhaust gases under your
vehicle. This can cause deadly CO (carbon
monoxide) gas to get inside. CO could
overcome you and kill you. You can not see
it or smell it, so you might not know it is in
your vehicle. Clear away snow from around
the base of your vehicle, especially any that is
blocking your exhaust pipe. And check around
again from time to time to be sure snow does
not collect there.
Open a window just a little on the side of the
vehicle that is away from the wind. This will
help keep CO out.Run your engine only as long as you must. This
saves fuel. When you run the engine, make it go a
little faster than just idle. That is, push the accelerator
slightly. This uses less fuel for the heat that you get
and it keeps the battery charged. You will need a
well-charged battery to restart the vehicle, and possibly
for signaling later on with your headlamps. Let the
heater run for a while.
Then, shut the engine off and close the window
almost all the way to preserve the heat. Start the
engine again and repeat this only when you feel
really uncomfortable from the cold. But do it as little
as possible. Preserve the fuel as long as you can.
To help keep warm, you can get out of the vehicle
and do some fairly vigorous exercises every half hour
or so until help comes.
4-27

4. Disconnect the electrical connectors and set the
extension aside.5. Grasp the top of the heater duct and pull down
gently to remove it.
5-19

Reinstalling the Engine Cover
1. Lift the engine cover into the front of the vehicle
and slide it all the way forward. Make sure the
rubber seal is over the latches.
2. Tighten the two bolts located on the engine cover
to reinstall the cover to the front of the dash.
3. Put the heater duct over the engine cover
studs. Push up on the duct gently until it snaps
into place.
4. Reconnect the electrical connectors.
5. Reconnect the AM radio ground strap.
6. Reinstall the engine cover extension by gently
squeezing the sides and sliding it into place.
Make sure all of the fastener clips engage and
the extension ts properly in place. Reinstall and
tighten the two screws.
7. Reinstall the two nuts to secure the extension
in place.
Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
the location of the engine air cleaner/lter.
When to Inspect the Engine
Air Cleaner/Filter
Inspect the engine air cleaner/lter every
15,000 miles (25 000 km) and replace every
30,000 miles (50 000 km). If you are driving in
dusty/dirty conditions, inspect the lter at each
engine oil change.
5-21

Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs rst, if you add
only DEX-COOL
®extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, seeEngine Overheating
on page 5-29.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®may
cause premature engine, heater core or radiator
corrosion. In addition, the engine coolant may
require changing sooner, at 30,000 miles (50 000 km)
or 24 months, whichever occurs rst. Any repairs
would not be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your vehicle.
What to Use
Use a mixture of one-halfclean, drinkable waterand
one-half DEX-COOL®coolant which will not damage
aluminum parts. If you use this coolant mixture, you do
not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot
but you would not get the overheat warning.
Your engine could catch re and you or others
could be burned. Use a 50/50 mixture of clean,
drinkable water and the proper coolant.
5-26