2004 CHEVROLET ASTRO CARGO VAN coolant

When doing frequent trailer towing.
Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any of these
conditions, change the uid and lter every
50,000 miles (83 000 km).
❑Replace fuel lter.An Emission Control Service.
(See footnote †).
❑Replace engine air cleaner lter. SeeEngine Air
Cleaner/Filter on page 5-21for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +).
97,500 Miles (162 500 km)
❑Change engine oil and lter (or every
12 months, whichever occurs rst).
An Emission Control Service.
❑Lubricate chassis components (or every 12 months,
whichever occurs rst).(See footnote #).
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-71for proper rotation pattern and additional
information.(See footnote +).
100,000 Miles (166 000 km)
❑Inspect spark plug wires.An Emission
Control Service.
❑Replace spark plugs.An Emission Control Service.
❑If you have not used your vehicle under severe
service conditions listed previously and, therefore,
have not changed your automatic transmission uid,
change both the uid and lter.
❑Change transfer case uid.
❑Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
❑Drain, ush and rell cooling system (or every
60 months since last service, whichever occurs rst).
SeeEngine Coolant on page 5-26for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
❑Inspect engine accessory drive belt.
An Emission Control Service.
6-21

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specied
to help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as
shown in Part D.
At Each Fuel Fill
It is important for you or a service station attendant
to perform these underhood checks at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 5-13for
further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL®
coolant mixture if necessary. SeeEngine Coolant
on page 5-26for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary. See
Windshield Washer Fluid on page 5-39for further details.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are inated
to the correct pressures. Do not forget to check your
spare tire. SeeTires on page 5-60for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-22

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identied below by name,
part number or specication may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets
GM Standard GM6094M and
displays the American Petroleum
Institute Certied for Gasoline
Engines starburst symbol.
GM Goodwrench oil meets all
the requirements for your vehicle.
To determine the proper viscosity
for your vehicle’s engine, see
Engine Oil on page 5-13.
Engine Coolant50/50 mixture of clean,
drinkable water and use only
DEX-COOL
®Coolant. See
Engine Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184,
in Canada 89021186).
Automatic
TransmissionDEXRON
®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant,
Superlube (GM Part No. U.S.
12346241, in Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242) or
lubricant meeting requirements
of NLGI #2, Category LB
or GC-LB.
6-28

Chains, Tire...................................................5-76
Charging System Light....................................3-26
Check
Engine Light...............................................3-29
Gages Warning Light...................................3-34
Checking Brake Fluid......................................5-41
Checking Coolant............................................5-27
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Chemical Paint Spotting...................................5-97
Child Restraints
Child Restraint Systems...............................1-43
Infants and Young Children...........................1-38
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-51
Older Children.............................................1-35
Securing a Child Restraint Designed for
the LATCH System...................................1-54
Securing a Child Restraint in a Center
Seat Position...........................................1-56
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-54
Securing a Child Restraint in the Right
Front Seat Position...................................1-58
Top Strap...................................................1-47
Top Strap Anchor Location............................1-49
Where to Put the Restraint...........................1-46
Cigarette Lighter.............................................3-16Cleaning
Inside of Your Vehicle..................................5-92
Outside of Your Vehicle................................5-95
Underbody Maintenance...............................5-97
Weatherstrips..............................................5-94
Cleaning Aluminum Wheels..............................5-96
Cleaning Exterior Lamps/Lenses.......................5-95
Cleaning Fabric/Carpet....................................5-92
Cleaning Glass Surfaces..................................5-94
Cleaning Interior Plastic Components.................5-94
Cleaning Leather............................................5-93
Cleaning the Top of the Instrument Panel...........5-93
Cleaning the Windshield and
Wiper Blades..............................................5-96
Cleaning Tires................................................5-97
Cleaning Vinyl................................................5-93
Climate Control System...................................3-17
Outlet Adjustment........................................3-19
Rear Air Conditioning System........................3-20
Rear Heating System...................................3-20
Compact Spare Tire........................................5-90
Composite Headlamps.....................................5-54
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-43
Coolant
Engine Temperature Gage............................3-28
Heater, Engine............................................2-21
Cooling System..............................................5-31
3

E
Electrical System
Add-On Equipment.....................................5-100
Fuses and Circuit Breakers.........................5-101
Headlamp Wiring.......................................5-100
Power Windows and Other Power Options....5-100
Windshield Wiper Fuses.............................5-100
Emissions Inspection and Maintenance
Programs...................................................3-31
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-44
Check and Service Engine Soon Light............3-29
Coolant......................................................5-26
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-26
Cover........................................................5-17
Drive Belt Routing......................................5-110
Engine Compartment Overview......................5-12
Exhaust.....................................................2-29
Fan Noise..................................................5-37
Oil .............................................................5-13
Overheating................................................5-29
Starting......................................................2-20
Engine Coolant Level Check.............................6-22Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-22
Entry Lighting.................................................3-14
Erasing HomeLink®Buttons..............................2-35
Event Data Recorders (EDR)............................7-10
Except Cargo Vans.................................1-38, 1-46
Exit Lighting...................................................3-14
Express-Down Window....................................2-16
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
F
Filter
Engine Air Cleaner......................................5-21
Finding a Station....................................3-37, 3-39
Finish Care....................................................5-95
Finish Damage...............................................5-97
Fixed Mast Antenna........................................3-47
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-77
Flat Tire, Changing.........................................5-78
Fluid
Automatic Transmission................................5-23
Power Steering...........................................5-38
Windshield Washer......................................5-39
5

FM ...............................................................3-47
Following Distance..........................................4-42
Footnotes................................................6-7, 6-16
Front Axle......................................................5-52
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-34
Gasoline Octane........................................... 5-4
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-35
System Inspection.......................................6-26
Fuel Regulator................................................2-21
Fuses
Fuses and Circuit Breakers.........................5-101
Windshield Wiper.......................................5-100
G
Gage
Check Gages Warning Light..........................3-34
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-34
Oil Pressure...............................................3-32Gage (cont.)
Speedometer..............................................3-24
Voltmeter Gage...........................................3-26
Garage Door Opener.......................................2-32
Gasoline
Octane........................................................ 5-4
Specications............................................... 5-5
Gate Operator and Canadian Programming........2-35
GM Mobility Program for Persons with
Disabilities.................................................... 7-6
H
Hatch Release................................................2-14
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-6
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring...........................................5-100
Headlamps....................................................5-53
Bulb Replacement.......................................5-53
Front Turn Signal Lamps..............................5-57
Halogen Bulbs............................................5-53
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-39
HomeLink
®Transmitter....................................2-32
HomeLink®Transmitter, Programming................2-33
6

Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-33
How to Add Coolant to the Radiator..................5-35
How to Add Fluid............................................5-25
How to Check Lubricant...................................5-51
How to Check Power Steering Fluid..................5-38
How to Inspect the Engine Air Cleaner/Filter.......5-22
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-18
Hydroplaning..................................................4-16
I
If No Steam Is Coming From Your Engine..........5-30
If Steam Is Coming From Your Engine...............5-29
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-35
Ignition Positions.............................................2-18Ignition Transmission Lock Check......................6-25
Infants and Young Children, Restraints...............1-38
Ination - Tire Pressure...................................5-70
Inspection
Brake System.............................................6-27
Engine Cooling System................................6-26
Exhaust System..........................................6-26
Fuel System...............................................6-26
Part C - Periodic Maintenance.......................6-26
Steering, Suspension and Front Drive
Axle Boot and Seal..................................6-26
Throttle System...........................................6-27
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-27
Installing a Garage Door Opener.......................2-39
Instrument Panel
Cluster.......................................................3-23
Overview..................................................... 3-2
Instrument Panel Brightness Control..................3-14
Instrument Panel Fuse Block..........................5-101
Interior Lamps................................................3-14
J
Jump Starting.................................................5-44
7

Storage Areas................................................2-36
Convenience Net.........................................2-43
Luggage Carrier..........................................2-43
Overhead Console.......................................2-38
Storing a Flat or Spare Tire and Tools...............5-89
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-16
Sunglasses Storage Compartment.....................2-42
T
Taillamps.......................................................5-57
Theft-Deterrent, Radio.....................................3-44
Theft-Deterrent Systems...................................2-17
Passlock
®...................................................2-17
Throttle System Inspection...............................6-27
Tilt Wheel........................................................ 3-5
Tire Ination Check.........................................6-22
Tire Sidewall Labeling......................................5-61
Tire Size.......................................................5-66
Tire Terminology and Denitions........................5-68
Tires.............................................................5-60
Buying New Tires........................................5-73
Chains.......................................................5-76
Changing a Flat Tire....................................5-78
Compact Spare Tire.....................................5-90
If a Tire Goes Flat.......................................5-77Tires (cont.)
Ination - Tire Pressure................................5-70
Inspection and Rotation................................5-71
Uniform Tire Quality Grading.........................5-74
Wheel Alignment and Tire Balance.................5-75
Wheel Replacement.....................................5-75
When It Is Time for New Tires......................5-72
To Use the Engine Coolant Heater....................2-21
Top Strap......................................................1-47
Top Strap Anchor Location...............................1-49
Torque Lock...................................................2-28
Total Weight on Your Vehicle’s Tires..................4-38
Tow/Haul Mode...............................................4-36
Tow/Haul Mode Button.....................................2-24
Tow/Haul Mode Light.......................................3-34
Towing
Recreational Vehicle.....................................4-29
Towing a Trailer..........................................4-35
Your Vehicle...............................................4-29
Trailer Brakes.................................................4-40
Trailer Wiring Harness.....................................4-45
Trailering Package..........................................4-34
Transfer Case................................................5-50
Transmission
Fluid, Automatic...........................................5-23
Transmission Operation, Automatic....................2-22
Transmission, Transaxle, Transfer Case
Unit Repair Manual......................................7-12
14