2004 BMW Z4 ROADSTER 2.5I service

Special operating instructions
68
Special operating instructions
Break-in procedures
To ensure that your vehicle provides maxi-
mum economy throughout a long service
life, we request that you observe the fol-
lowing:
Engine and differential
Up to 1,200 miles / 2,000 km:
Drive at varying engine and road speeds,
but do not exceed the following engine or
road speed:
4,500 rpm / 4,500/min or
100 mph / 160 km/h.
Obey your local and state maximum speed
limits.
Refrain from using full throttle and avoid
pressing the accelerator beyond the kick-
down point.
After you have driven 1,200 miles /
2,000 km, you can gradually increase the
engine or road speeds.
You should also comply with these break-in
procedures if the engine or differential is
replaced later in the course of the vehicle's
service life.
Sequential manual gearbox SMG
Up to 1,200 miles / 2,000 km:
Avoid using the acceleration assistant dur-
ing the vehicle's break-in period.
Tires
Due to technical factors associated with
their manufacture, tires do not achieve their
full traction potential until an initial break-in
period has elapsed. You should therefore
drive with extra caution during the first
200 miles / 300 km.
Obey your local and state maximum speed
limits.
When the vehicle is operated on wet
or slushy roads, a wedge of water
may form between the tire and the road surface. This phenomenon is referred to as
hydroplaning and can lead to partial or
complete loss of traction, vehicle control
and braking effectiveness. Reduce your
speed on wet roads.<
Brake system
Approx. 300 miles / 500 km must elapse
before the brake pads and rotors achieve
their optimal surface and wear pattern.
To break in the separate parking brake
drums, apply the parking brake lightly when
coasting to a standstill – at a traffic signal,
for instance; use caution to avoid posing a
danger to other road users.
To avoid corrosion, repeat this procedure
from time to time.
The brake lamps do not come on when the
parking brake is set.
Vacuum for the brake system servo
unit on your BMW is available only
when the engine is running. When you
move the car with the engine off, e.g. by
towing, substantially higher levels of pedal
force will be required to brake the vehicle.<
Clutch
The clutch will achieve its optimal function-
ality after approx. 300 miles / 500 km. Shift
gears carefully during the break-in period.

Refueling
74
Refueling
Fuel filler door
1.Open fuel filler door
2.Turn the gas cap in a counter-clockwise
direction
3.Place the gas cap in the bracket on the
filler door.
Releasing manually
If an electrical malfunction occurs, you can
unlock the fuel filler door manually:
1.Remove the covers of the tail lamps by
turning the lock to the right; refer also to
page 90
2.Pull the luggage compartment trim
panel slightly toward the interior.
The green button with the fuel pump
symbol is revealed
3.Undo the adhesive strip and pull off
4.Pull the button
The fuel filler door is released.
Pull on the button slowly and
carefully as it could otherwise be
torn off.<
Fuel gas cap
Close the gas cap carefully after refuel-
ing until a click is heard. While closing,
be sure not to squeeze the strap which is fas-
tened to the cap. A loose or missing cap will
activate the CHECK GAS CAP lamp
*.<
Check Gas Cap
*
This indicator lamp comes on when
the gas cap is loose or missing.
Close the gas cap tightly as described
above.
Tank capacity: approx. 14.5 gallons/
55 liters, of which approx. 2.1 gallons/
8 liters are reserve capacity.
Simple and environmentally friendly
When handling fuels, comply with all
of the applicable safety precautions
posted at the service station.<
When refueling, insert the filler nozzle com-
pletely into the filler pipe. Lifting the nozzle
during refueling
>results in premature shutoff
>and will reduce the effect of the vapor
recovery system on the pump.
The fuel tank is full when the filler nozzle
shuts off the first time.
Fill the fuel tank before it is com-
pletely empty. Driving to the last drop
of fuel can prevent the engine from operat-
ing properly and result in damage.<
Fuel specifications
The engine uses lead-free gasoline only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI.
AKI = Anti Knock Index
Do not use leaded fuels. The use of
leaded fuels will cause permanent
damage to the system's oxygen sensor and
the catalytic converter.<

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75
Wheels and tires
Tire inflation pressure
Information for your safety
It is not merely the tire's service life, but
also driving comfort and driving safety that
largely depend on the condition of the tires
and the maintenance of the specified tire
pressure.
Check tire inflation pressures regu-
larly and correct them if necessary: at
least every two weeks and before every
extended journey. If this is not done, incor-
rect tire pressures can cause driving insta-
bility or tire damage, ultimately resulting in
accidents.
Do not drive with a deflated, i.e. flat, tire
unless your vehicle is equipped with Run
Flat tires. A flat tire greatly impairs steering
and braking response, and can lead to
complete loss of control over the vehicle.<
Checking tire pressures
Check the tire inflation pressures only
when the tires are cold. This means after a
maximum driving distance of 1.25 miles/
2 km or if the vehicle has been parked for at
least 2 hours. Warm tires have higher infla-
tion pressures.
Reinitialize the Flat Tire Monitor after cor-
recting the tire inflation pressure. Refer to
page 55.
Inflation pressures for original tires
The specified inflation pressures for tires at
ambient temperature are provided on the
placard on the B-pillar and are visible when
the driver's door is open.
Inflation pressures for other tire
sizes
The following tire inflation pressure tables
show the inflation pressures for the speci-
fied tire sizes at ambient temperature.
Reinitialize the Flat Tire Monitor after
correcting the tire inflation pressure.
Refer to page 55.<
Tire size
The inflation pressures in the table apply to
BMW-approved tire sizes and brands. Your
BMW center will be glad to supply this
information.

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Tire coding
Understanding the lettering on the tire
sidewall makes it easier to identify and
choose the correct tires.
Tire size
e.g. 225/50 R 16 92 V
Nominal width in mm
Cross-sectional
ratio in %
Radial belt construction
Rim diameter in inches
Load index,
not on ZR tires
Speed code letter,
in front of the R on ZR tires
Speed code letters
Q= up to 105 mph / 160 km/h
T= up to 118 mph / 190 km/h
H= up to 131 mph / 210 km/h
V= up to 150 mph / 240 km/h
W= up to 167 mph / 270 km/h
Y= up to 186 mph / 300 km/h
Tire Identification Number
Tires with DOT codes meet the guidelines
of the U.S. Department of Transportation.
DOT code:
e.g. DOT xxxx xxx 3603
Manufacturer's code
for tire brand
Tire size and
tire version
Tire age
Tire age
The date on which the tire was manufac-
tured is indicated by the code on the side-
wall:
DOT … 3603 indicates that the tire was
manufactured in week 36 of the year 2003.BMW recommends the replacement of all
tires every 6 years at the latest, even if a tire
usage of 10 years is possible.
Uniform Tire Quality Grading
Quality grades can be found where appli-
cable on the tire sidewall between tread
shoulder and maximum section width. For
example:
Treadwear 200 Traction AA
Temperature A
DOT quality grades
Treadwear
Traction AA A B C
Temperature A B C
All passenger car tires must conform
to Federal Safety Requirements in
addition to these grades.<
Tread wear
The tread wear grade is a comparative rat-
ing based on the wear rate of the tire when
tested under controlled conditions on a
specified government test course.
For example, a tire graded 150 would wear
one and one-half, 1 1/2, times as well on
the government course as a tire graded
100. The relative performance of tires
depends upon the actual conditions of their
use, however, and may depart significantly
from the norm due to variations in driving
habits, service practices and differences in
road characteristics and climate.
Traction
The traction grades, from highest to lowest,
are AA, A, B and C.
Those grades represent the tire's ability to
stop on wet pavement as measured under
controlled conditions on specified govern-
ment test surfaces of asphalt and concrete.
A tire marked C may have poor traction
performance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not include
acceleration, cornering, hydroplaning, or
peak traction characteristics.<

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Wheel and tire replacement
Unprofessional attempts by laymen to
service tires can lead to damage and
accidents.
Have this work performed by skilled pro-
fessionals only. Any BMW center has the
required technical knowledge and the
proper equipment and will be happy to
assist you.<
The correct wheel and tire combination
also affects various systems that would
otherwise be impaired, for example ABS or
DSC.
Have the wheels balanced after each tire or
wheel replacement.
BMW advises against using retreaded
tires, since driving safety may be
impaired. This is due to possible variations
in casing structures and, in some cases, to
their extreme age, factors which can lead
to a decrease in their durability.<
The correct wheels and tires
BMW recommends using only wheels
and tires that have been tested and
approved by BMW for your particular vehi-
cle model, as otherwise body contact and
serious accidents can result despite the
use of the same nominal size, e.g. due to
manufacturing tolerances. If non-approved
wheels and tires are used, BMW cannot
evaluate their suitability, and therefore can-
not be held liable for driving safety.<
To maintain good handling and vehicle
response, use only tires of a single brand
and tread configuration. In the event of a
flat tire, remount the previous wheel and
tire combination as soon as possible.
Recommended tire sizes and brands
BMW tests certain tire brands for each tire
size, classifies them as road-safe and
approves them. You can best find out
about these at a specialized shop, particu-
larly your BMW center. Observe any coun-
try-specific regulations, e.g. on making a
corresponding entry in the vehicle docu-
ments.The factory-approved radial-ply tires are
matched to your vehicle and have been
selected to provide optimum safety and
driving comfort when used properly.
Run Flat tires fitted
Use only Run Flat tires, since no spare
wheel is available in the event of a flat.
Special characteristics of winter
tires
BMW recommends the use of winter tires
for operation under winter road conditions.
While all-season tires, with M+S designa-
tion, provide better winter traction than
summer tires, they generally do not achieve
the full performance of winter tires.
For mounting winter tires, refer to the
descriptions under Tire condition and
Wheel and tire replacement, pages 78, 79.
Run Flat tires fitted
Use only winter Run Flat tires, since no
spare wheel is available in the event of a
flat.
Observing speed ratings
Never exceed the maximum speed for
which the winter tires are rated.
Unprofessional attempts by laymen to ser-
vice tires can lead to damage and acci-
dents. Have this work performed by skilled
professionals only. The technicans at your
BMW center will be glad to assist you with
the required professional knowledge and
specialized equipment.<
Storage
Store tires in a cool, dry place, protecting
them against light whenever possible. Pro-
tect the tires from contact with oil, grease
and fuel. Do not exceed the maximum tire
inflation pressures specified on the tire
sidewall.

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allow accumulated pressure to escape,
then open completely
2.The coolant level is correct when the
upper end of the red float is at least
even with the upper edge of the filler
neck but no more than 3/4 in/2 cm
above it, that is up to the second mark
on the float. Refer also to the schematic
diagram next to the filler neck
3.If necessary, add coolant. Slowly add
coolant until the correct level is
reached; do not overfill.
Comply with the applicable environ-
mental laws regulating the disposal of
antifreeze with corrosion inhibitor.<
Brake fluid
Indicator lamp
The brake warning lamp lights up
red when the parking brake is not
engaged: the brake fluid level is too
low, refer to page 69.
The brake warning lamp for Cana-
dian models lights up red when the
parking brake is not engaged: the
brake fluid level is too low, refer to page 69.
Brake fluid, refilling
Brake fluid loss may result in extended
brake pedal travel. If this occurs, also refer
to the notes on page 69.
Brake fluid is hygroscopic, that is, it
absorbs moisture from the air over
time.
In order to ensure the brake system's
safety and reliability, have the brake fluid
changed every two years by a BMW center.
Refer also to page 49 and the Service Man-
ual.
Brake fluid is toxic and damages the vehi-
cle's paint. You should always store it in the
closed original container and in a location
inaccessible to children.
Do not spill the fluid and do not fill the brake
fluid reservoir beyond the MAX mark. The
brake fluid could ignite upon contact with
hot engine parts and cause serious
burns.<
Comply with the applicable environ-
mental laws regulating the disposal of
brake fluid.<
Brake fluid level
Low brake fluid level in the reservoir com-
bined with extended pedal travel may indi-
cate a defect in one of the brake system's
hydraulic circuits.
BMW recommends that you proceed
to the nearest BMW center. Higher
brake application pressure may be neces-
sary under these conditions, and braking
distances may be significantly longer.
Please remember to adapt your driving
style accordingly.<

Maintenance
86
Maintenance
The BMW Maintenance
System
The BMW Maintenance System has been
designed as a reliable means of providing
maximum driving and operating safety, and
as cost-effectively for you as possible.
Please keep in mind that regular mainte-
nance is not only necessary for the safety
of your vehicle, but also plays a significant
role in maintaining the resale value of your
vehicle.
Service interval display
While conventional systems rely on dis-
tance traveled alone to determine when a
service is due, the BMW Maintenance Sys-
tem has taken the actual conditions under
which the vehicle is operated into consid-
eration for years, because miles can be
traveled in many different ways:
From a maintenance point of view,
60,000 miles/100,000 km accumulated in
short-distance urban driving are not the
same as 60,000 miles/100,000 km accu-
mulated at moderate cruising speeds in
long-distance highway travel.
The BMW Maintenance System includes
the Engine Oil Service and Inspections I
and II.
Determining the maintenance intervals
based on the actual loads on the vehicle
covers every kind of operating situation.
Minimal use drivers, who drive fewer than
about 6,200 miles/10,000 km per year,
should nevertheless have the oil changed at least every 2 years since engine oil dete-
riorates over time, regardless of use.
Service and Warranty Information
Booklet for US models, Warranty and
Service Guide Booklet for Canadian
models
For additional information on required
maintenance intervals and procedures,
please refer to the Service and Warranty
Information Booklet for US models, or the
Warranty and Service Guide Booklet for
Canadian models.
Depending on operating conditions, it may
be advisable to have the body checked for
damage from rocks or gravel as a precau-
tion against corrosion.
BMW recommends that you have your
BMW center perform the mainte-
nance and repair.
Be sure that all maintenance work is
recorded in the Service and Warranty Infor-
mation Booklet for US models, Warranty
and Service Guide Booklet for Canadian
models. These entries will serve as proof
that the vehicle has received regular main-
tenance.<
Care
Interesting facts about the care of your
vehicle are found in the Caring for your
vehicle brochure.

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Laws and regulations
California Proposition 65
warning
California laws require us to state the fol-
lowing warning:
Engine exhaust and a wide variety of
automobile components and parts,
including components found in the interior
furnishings in a vehicle, contain or emit
chemicals known to the State of California
to cause cancer and birth defects and
reproductive harm. In addition, certain flu-
ids contained in vehicles and certain prod-
ucts of component wear contain or emit
chemicals known to the State of CA to
cause cancer and birth defects or other
reproductive harm. Battery posts, terminals
and related accessories contain lead and
lead compounds. Wash your hands after
handling. Used engine oil contains chemi-
cals that have caused cancer in laboratory
animals. Always protect your skin by wash-
ing thoroughly with soap and water.<
OBD interface socket
The Onboard Diagnostic OBD interface
socket is located on the left of the driver's
side under the instrument panel and under
a cover.
The cover has the letters OBD on it.
The purpose of the OBD system is to
ensure proper operation of the emission
control system for the vehicle's lifetime. The system monitors emission-related
components and system for deterioration
and malfunction.
If the Service Engine Soon indicator
lamp comes on either continuously
or intermittently, this indicates a
fault in the emissions-related electronic
systems. Although the vehicle remains
operational, you should have the systems
checked by your BMW center at the earli-
est possible opportunity.
The illuminated indicator informs you of the
need for service, not that you need to stop
the vehicle. However, the systems should
be checked by your BMW center at the
next opportunity.
If the indicator blinks or flashes, this indi-
cates a high level of engine misfire. Reduce
speed and contact the nearest BMW center
immediately. Severe engine misfiring over
even a short period of time can seriously
damage emission control system compo-
nents, especially the catalytic converter.
Service Engine Soon warning lamp
for Canadian models.
If the gas cap is not on tight enough,
the OBD system can detect leaking
vapor and the indicator will light up. If the
gas cap is then tightened, the indicator will
usually go out after a short period of time.<