2004 BMW 545I SEDAN engine

Technology for comfort, convenience and safety
78
CBC Cornering Brake Control
CBC is a supplement to ABS. It provides
further enhancements in vehicle stability
and steering response during lane changes
and cornering at high rates of lateral accel-
eration.
EBV Electronic Brake Force
Distribution
EBV controls the brake system's applica-
tion pressure at the rear wheels to ensure
stable deceleration.
In case of malfunction
If the brake system warning lamp
lights up in red, appearing together
with the yellow indicator lamps for
ABS and DSC:
The driving stability control has
failed.
If all three lamps light up yellow:
Fault in the driving stability control.
The EBV electronic brake-force distribution
is active.
While you may continue, you should
remember to proceed cautiously and drive
defensively while avoiding full brake appli-
cations.
Please have the system checked at the
nearest BMW center.
If a message appears on the Control Dis-
play, please note the supplementary infor-
mation.
You can find more information on the
Check Control starting on page 68.
Indicator and warning lamps for
Canadian models.
Driving stability control/
DSC Dynamic Stability
Control
The concept
DSC maintains vehicle stability, even in
critical driving situations.
The DSC is operational every time you start
the engine. DSC includes the functionality
of the DTC Dynamic Traction Control and
DBC Dynamic Brake Control, refer to
page 79.
The system optimizes vehicle stability dur-
ing acceleration and when starting from a
full stop, as well as optimizing traction. The
system recognizes any tendency for the
vehicle to assume an unstable attitude
such as oversteer or understeer; it then
counteracts this tendency with a combina-
tion of graduated reductions in engine
torque and selective braking intervention at
individual wheels. DSC provides optimal
stability within the limits defined by the
laws of physics.
Indicator lamps
The indicator lamp in the instrument
cluster goes out soon after you start
the engine.
If the indicator lamp flashes:
DSC is regulating the drive and braking
forces.
If the indicator lamp lights up permanently:
DSC has been switched off using the but-
ton.
If the indicator lamp and the brake
warning lamp light up permanently:
Malfunction in DSC, DTC and DBC.
When the system is off, the stability main-
tenance functions described above are no
longer available. The vehicle will remain
completely operational, however, without
DSC.
Please respond to any malfunctions by
referring the problem to your BMW center.

Technology for comfort, convenience and safety
80 tance during panic stops. This system
exploits all of the benefits provided by ABS.
Do not reduce the pressure on the brake
pedal for the duration of the brake applica-
tion. When the brake pedal is released,
DBC is deactivated.
In the event of a malfunction, the
warning lamp in the instrument
cluster lights up yellow.
Have the system checked and repaired at
your BMW center as soon as possible.
Please note any information that appears
on the Control Display.
Warning lamp for Canadian models.
Active roll stabilization*
The concept
Active roll stabilization minimizes body roll
and optimizes vehicle stability during cor-
nering and evasive maneuvers.
Dynamic stabilizers at the front and rear
axles form the basis for active roll stabiliza-
tion. Suspension compliance adapts to suit
driving conditions, varying from perfor-
mance-oriented during cornering to
smooth and comfort-oriented when the
vehicle is proceeding in a straight line.
The system assumes operational status
each time you start the engine.
Driving with active roll stabilization
During vehicle operation, the system con-
tinuously runs through closed-loop control
cycles lasting only fractions of a second.
In case of malfunction
The symbol in the instrument clus-
ter lights up and a message
appears on the Control Display.
Please note any supplementary information
that appears there.
You can find more information on the
Check Control starting on page 68. If the active roll stabilization system is
deactivated in response to malfunc-
tion, please remember to adapt your speed
accordingly, especially in curves.
The suspension will be noticeably softer
and the vehicle will display a greater ten-
dency to tilt during cornering and in cross-
winds.
If a message stating that you should stop
appears on the Control Display in addition
to the red symbol, stop immediately and
switch off the engine. In this case the oil
level in the reservoir may have dropped
below the minimum, possibly owing to a
leak in the hydraulic system.
Please note any supplementary information
that appears on the Control Display.<
Flat Tire Monitor
The concept
The Flat Tire Monitor keeps track of the
inflation pressures in the four fitted tires as
you drive. The system provides an alert
whenever the inflation pressure drops sig-
nificantly in relation to the pressure in
another tire.
The check of the tire inflation pressure is
based on monitoring the relative speeds of
the wheels. A flat tire is detected and
reported on the basis of a deviation in cer-
tain speed ratios.
Functional requirement
So that the Flat Tire Monitor can learn the
correct inflation pressure, please perform
the following:
1.Check the inflation pressures in all tires
2.Compare with the inflation pressure
table on page 170 and correct if neces-
sary
3.Initialize the system.
Limits of the system
The Flat Tire Monitor cannot indicate
sudden severe tire damage caused
by outside factors and does not detect a

Controls
81Reference
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natural, even pressure drop in all four
tires.<
In the following situations, on the other
hand, there can be delays in detecting tire
pressure losses, and even system failure:
>When you are driving on snow-covered
or slippery road surfaces
>If you are using a sports driving style:
slip on the drive wheels, high lateral
acceleration
>False alarms and undetected loss of
pressure may occur when you are driv-
ing with snow chains fitted
>When you are driving with the compact
wheel, the Flat Tire Monitor is unable to
function.
Initializing the system
Perform the initialization immediately
after correcting the inflation pressure,
after changing a tire or changing a wheel or
all wheels. A drive is necessary for this pur-
pose.<
Control Center, for principle details, refer to
page 16:
1.Before beginning driving, start the
engine, but do not drive off
2.Open the menu
3.Select "Vehicle settings" and press the
controller
4.Select "FTM" and press the controller
5.Select "Set tire pressure" and press the
controller
6.Select "Yes" and press the controller
7.Drive off.
The message "Initializing" is displayed.It takes a few minutes before the Flat Tire
Monitor can detect and report a flat tire.
After the initialization is completed, the
message "Active" is displayed.
If a flat tire is detected during initialization,
a message appears on the Control Display.
When driving with snow chains or
with the compact wheel, do not initial-
ize the system.<
Flat tire
Indicator lamp
The symbol in the instrument clus-
ter lights up in red and a simulta-
neous message appears on the
Control Display. In addition, an acoustic
signal sounds.
Please note any supplementary information
that appears on the Control Display. You
can find more information on the Check
Control starting on page 68.
1.Reduce speed and stop the vehicle
carefully. Avoid sudden braking and
steering maneuvers
2.Identify damaged tire
If identification is not possible,
contact your BMW center.<
3.Replace the damaged wheel, refer to
Changing a tire on page 187.
Vehicles with run-flat tires:
1.Cautiously reduce the vehicle speed to
below 50 mph/80 km/h. Avoid sudden
braking and steering maneuvers. Do
not exceed a vehicle speed of 50 mph/
80 km/h
Due to the reinforcement on the
edges of the run-flat tires, inflation
pressure loss can not usually be recog-
nized from the outside, refer to Run-flat
tires on page 175.<
2.To continue driving, comply with the
instructions for driving with damaged
tires on page 175.

Controls
91Reference
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Mobility
>Activation time set:
The indicator lamp lights up
>Independent ventilation switched
on:
The indicator lamp flashes
15Rear window defroster
16Air grill for interior temperature sensor,
please keep clear and unobstructed
All other setting options for the automatic
climate control can be found in the "Cli-
mate" menu and in the menu on the Con-
trol Display, as of page 92.
The current setting for air distribution is dis-
played on the Control Display.
A congenial climate
To use the automatic function, press the
AUTO button. Select an interior tempera-
ture you find pleasant.
The following section contains more
detailed information on the available set-
ting options.
The cooling function is only possible with
the engine running.
Automatic air distribution and supply
The AUTO program adjusts the
air distribution to the wind-
shield and side windows,
towards the upper body and footwell as
well as the air volume, while also using your
preselected temperature setting as the
basis for adjusting the interior climate to
adapt to external influences: summer, win-
ter.
The cooling function comes on automati-
cally when you select the AUTO program.
At the same time, a condensation sensor
controls the program in such a way that
window condensation is prevented as far
as possible.
Adjusting temperature
You can turn to select the
desired temperatures for the
driver and passenger sides.
The figures on the display pro-
vide a general indication of inte-rior temperature. A pleasant adjustment is
727/226. When you start the vehicle, the
system ensures that the selected tempera-
ture is achieved as quickly as possible. It
then maintains this temperature, regard-
less of the season.
Defrosting windows and removing
condensation
This program quickly removes
ice and condensation from the
windshield and front side win-
dows.
Adjusting the air volume manually
You can adjust the air volume
by turning. You can reactivate
the automatic mode for the air
volume with the AUTO button.
Switching cooling function on and off
manually
The cooling function cools and
dehumidifies the incoming air
before also reheating it as
required, according to the temperature set-
ting. Depending on the weather, the wind-
shield may fog over briefly when the engine
is started.
The cooling function comes on automati-
cally when you select the AUTO program.
Maximum cooling
This program quickly provides
maximum cooling.
The system switches to the
recirculated-air mode and the
air flows at maximum air volume only from
the vent outlets for the upper body area.
For this reason you should ensure that
these vent outlets are open before select-
ing this program.
Outside air/AUC Automatic
recirculated-air control/
Recirculated air
You can respond to unpleasant
odors or pollutants in the imme-
diate environment by tempo-

A congenial climate
92 rarily suspending the supply of outside air.
The system then recirculates the air cur-
rently within the vehicle. AUC executes this
function automatically.
Press the button repeatedly to run through
the following control sequence:
>Indicator lamps off: outside air flows in
>Right indicator lamp on, AUC mode: the
system detects pollutants in the outside
air and responds by blocking the supply
of outside air when required. The sys-
tem then recirculates the air currently
within the vehicle.
Depending upon air quality require-
ments, in the automatic mode the sys-
tem alternates between its outside-air
and recirculated-air modes
>Left indicator lamp on, recirculated-air
mode: the supply of outside air is per-
manently blocked. The system then
recirculates the air currently within the
vehicle.
If condensation starts to form on the
inside window surfaces during opera-
tion in the recirculated-air mode, you
should switch it off while also increasing
the air volume as required.
The recirculated-air mode should not be
used over a sustained longer period of
time, as the air quality inside the vehicle
deteriorates continuously.<
Residual heat mode
The system uses the warmth
stored in the engine to heat the
interior when the ignition is off,
for instance, while the vehicle is
stopped at a school to pick up a
child.
You can adjust the automatic climate con-
trol settings in ignition key position 1.
Provided that the engine has warmed
to its normal operating temperature
and the battery is charged, you can use this
function for up to 15 minutes after switch-
ing off the ignition. The LED within the but-
ton lights up to confirm compliance with
these conditions.<
Switching automatic climate control
off
The air volume, the heater and
the cooling function are all
switched off. You can restart
the automatic climate control
by pressing any of its buttons
except the REST button.
Settings using the Control Center
You can make the settings for each specific
key.
Control Center, for principle details, refer to
page 16:
1.Turn the ignition key to position 2
2.Open the start menu by pressing the
button
3.Move the controller to the left to open
"Climate".
You can set the following:
>Air distribution, separate settings for
driver and front passenger
>Addition of cooler air for the upper body
area.
Automatic air distribution
1.Select "Vent settings" and press the
controller
2.Select "AUTO" and press the controller.

Things to remember when driving
106
Things to remember when driving
Break-in procedures
To ensure that your vehicle continues to
provide optimized economy of operation
throughout an extended service life, we
request that you devote careful attention to
the following section.
Engine and differential
Up to 1,200 miles/2,000 km:
You should attempt to vary both vehicle
and engine speeds. Until the break-in
period has been completed, you should
also refrain from exceeding an engine
speed of 4,500 rpm or a driving speed of
100 mph/160 km/h.
Always obey all official speed limits.
Avoid full-throttle operation and use of the
transmission's kickdown mode during
these initial miles.
Once you have driven 1,200 miles/
2,000 km, the engine and vehicle speeds
can be gradually increased.
You should also comply with these break-in
procedures should the engine or differen-
tial need to be replaced at a later point.
Sequential manual transmission
SMG
Do not use the acceleration assistant dur-
ing the break-in period.
Tires
Due to technical factors associated with
their manufacture, tires do not achieve their
full traction potential until after an initial
break-in period. Therefore, drive reservedly
during the first 200 miles/300 km.
Brake system
Brakes require an initial break-in period of
approx. 300 miles/500 km to achieve opti-
mized contact and wear patterns between
brake pads and rotors.
Clutch
The function of the clutch is only at its opti-
mized level after a distance driven of
approx. 300 miles/500 km. During this
break-in period, engage the clutch gently.
General driving notes
High temperatures
Extreme temperatures occur at the
catalytic converter on this and every
catalyst-equipped vehicle. Do not remove
the heat shields installed adjacent to vari-
ous sections of the exhaust system, and
never apply undercoating to them. When
driving, standing at idle and while parking
take care to avoid possible contact
between the hot exhaust system and any
highly flammable materials such as hay,
leaves, grass, etc. Such contact could lead
to a fire, and with it the risk of serious prop-
erty damage as well as personal injury.<
Parking the vehicle
Condensation forms in the air conditioner
system during operation, and then exits
under the vehicle. Traces of condensed
water under the vehicle are thus normal.
Before driving into the car wash
Fold in the exterior mirrors, refer to
page 42, as otherwise they could be dam-
aged due to the width of the vehicle.
Hydroplaning
When driving on wet or slushy roads,
reduce road speed. If you do not, a
wedge of water can form between tires and
road surface.This phenomenon is referred
to as hydroplaning, and is characterized by
a partial or complete loss of contact
between the tires and the road surface, ulti-
mately undermining your ability to steer
and brake the vehicle.<

Driving tips
107Reference
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The risk of hydroplaning increases as the
tread depth of the tires decreases, refer
also to Tire tread on page 173.
Water on the road
Do not drive through water on the
road if it is deeper than 1 ft/30 cm,
and then only at walking speed at the most.
Otherwise, the vehicle's engine, the electri-
cal systems and the transmission may be
damaged.<
Brakes
Your BMW is equipped with ABS as stan-
dard. The best way to achieve optimized
response from the ABS is to apply maxi-
mum pressure to the brake pedal during
emergency: panic stops. Since the vehicle
maintains steering responsiveness, you
can nevertheless avoid possible obstacles
with a minimum of steering effort.
Pulsation at the brake pedal combines with
sounds from the hydraulic circuits to indi-
cate to the driver that ABS is in its active
mode.
Do not drive with your foot resting on
the brake pedal. Even light but con-
sistent pedal pressure can lead to high
temperatures, brake wear and possibly
even brake failure.<
Driving in wet conditions
While driving in wet conditions and in
heavy rain, it is a good idea to apply light
pressure to the brake pedal every few
miles. Monitor traffic conditions to ensure
that this maneuver does not endanger
other road users. The heat generated in this
process helps dry the pads and rotors to
ensure that full braking efficiency will then
be available when you need it.
Hills
You can retain full and unimpaired braking
efficiency by downshifting to a gear in
which only minimal brake applications are
needed when descending long or steep
downhill stretches. You can further enhance the engine's brak-
ing effect by selecting a lower gear in the
automatic transmission's manual mode,
downshifting as far as first gear on
extremely steep stretches, refer to
pages 50 and 55. This strategy helps you
avoid placing excessive loads on the brake
system.
Never drive with the clutch pressed or
allow the vehicle to coast with the
transmission in Neutral Ð or with the engine
switched off Ð there is no engine braking
when the transmission is in Neutral, and no
power-assist for brakes and steering when
the engine is not running.
Never allow floor mats, carpets or any other
objects to protrude into the area around the
accelerator and brake pedals and obstruct
their movement.<
Corrosion on the brake rotors
When the vehicle is driven only occasion-
ally, during extended periods when the
vehicle is not used at all, and in operating
conditions where brake applications are
less frequent, there is an increased ten-
dency for corrosion to form on rotors, while
contaminants accumulate on the brake
pads. This occurs because the minimum
pressure which must be exerted by the
pads during brake applications to clean the
rotors is not reached.
Should corrosion form on the brake rotors,
the brakes will tend to respond with a pul-
sating effect that even extended applica-
tion will fail to cure.
Brake pads
The brake pad wear warning lamp
lights up and a message appears on
the Check Control. Please note any
supplementary information that appears
there.
Warning lamp for Canadian models.
The brake pads have reached their mini-
mum pad thickness. Have them replaced at
your BMW center as soon as possible.

Refueling
168
Refueling
Fuel filler door
Always switch off the engine before
refueling. If you do not, fuel cannot be
filled into the tank and a message on the
Control Display will appear.<
To open and close: press the rear edge of
the fuel filler door.
Manual release
In the event of an electrical defect in the
system, you can release the fuel filler door
manually:
1.In the luggage compartment, raise the
floor mat and the cover located beneath
it
2.Open the snap fasteners of the right
side panel and take off the side panel
3.Pull the knob with the gas pump sym-
bol.
Always observe all applicable precau-
tions and regulations when handling
fuels. Never carry spare fuel containers in
your vehicle. Whether empty or full, these containers can leak, cause an explosion, or
lead to fire in the event of a collision.<
Simple and environmentally friendly
When handling fuels always observe
any safety guidelines posted at the
service station.<
Put the filler cap in the bracket attached to
the fuel filler door.
When refueling, insert the filler nozzle com-
pletely into the filler pipe. Lifting the filler
nozzle during refueling
>results in premature pump shutoff
>can lead to reduced efficiency in the
fuel-vapor recovery system.
The fuel tank is full when the filler nozzle
clicks off the first time.
Closing the fuel filler cap:
Fit the cap and turn it clockwise until you
clearly hear a click.
Close the fuel filler cap carefully after
refueling, until a click is heard. While
closing, be sure not to squeeze the strap
which is fastened to the cap. A loose or
missing cap will activate the message
Check Gas Cap on the Control Display.<
Fuel tank capacity: approx. 18.5 gallons/
70 liters, of which approx. 2.1 gallons/
8 liters reserve.
Never attempt to continue driving
until the tank is completely empty, as
engine functions could be affected, and the
vehicle could sustain damage as a result.<