GETTING TO KNOW YOUR CAR
173
– Press the safety lever (fig. 167) up-
wards.
– Raise the bonnet.
WARNINGBonnet raising is aided by
two gas springs. Do not tamper with these
springs and accompany the bonnet while
raising it.
fig. 167
A0B0576m
Before lifting the bonnet,
make sure that the wind-
screen wiper arms are not raised
from the windscreen.
WARNING
DANGER-SERIOUS INJURY.
When carrying out checks
or maintenance operations in the
engine compartment, take special
care not to bump the head on the
raised bonnet.
WARNING
If checks need to be carried
out in the engine compart-
ment when the engine is still
warm, keep away from the fan as
it could start up even when the key
is removed from the ignition. Wait
until the engine cools down.
WARNING
Scarves, ties and loose
clothing may be caught in
the moving parts.
WARNING
To close:
– lower the bonnet to approx. 20 cm from
the engine compartment, then let it drop.
Try lifting it to make sure that it is shut com-
pletely and not simply caught in the safety
position.
If the bonnet does not close properly, do
not push it down but open it again and re-
peat the above procedure.
For safety reasons the
bonnet shall always be
perfectly closed when travelling.
Always check for proper bonnet
locking. If the bonnet is left inad-
vertently open, stop the car im-
mediately and close the bonnet.
WARNING
GETTING TO KNOW YOUR CAR
182
EOBD SYSTEMThe EOBD (European On Board Diagnosis)
system fitted in the car conforms with the
98/69/EC (EURO 3) Directive and the
2001/1/EC Directive, level B (EURO4) for
2.0 JTS, 2.0 JTS Selespeed and JTD 20V
Multijet versions.
This system continuously monitors the
components of the vehicle related to emis-
sions; it also indicates, when the warning
light
U
comes on on the instrument panel
(together with the message + symbol
shown by the display) that the components
in question are in poor conditions.
The objective is the following:
– to keep under control the efficiency of
the system;
– to indicate when a malfunction causes
an increase in the emissions beyond the
threshold established by European regula-
tions;
– to indicate the need to replace the de-
teriorated components.
The system also has a diagnostic connec-
tor, which can be interfaced with adequate in-
struments, that enables the error codes stored
in the control unit to be read, together with
a series of specific parameters concerning the
operation and diagnosis of the engine.This check can also be made by the traf-
fic control agents.
If, when the ignition key
is turned to MAR, the
U
warning light does not
come on or if, when driving, it
lights up and emits a fixed light or
a flashing one (together with the
message + symbol shown by the
display), contact an Alfa Romeo
Authorized Service Station as soon
as possible. The operation of the
U
warning light can also be
checked by means of special equip-
ment available to the traffic con-
trol officers. Comply with the reg-
ulations in force in country where
you drive your car.
WARNINGAfter the problem has beel
resolved, to completely check the system,
the Alfa Romeo Authorized Services must
carry out tests on a test bench and, if nec-
essary, road tests that could be long.
WARNING LIGHT ON
INSTRUMENT PANELWhen the ignition key is turned to MAR,
the dial warning light
á
comes on but must
go out after a few seconds.
If the warning light does not go out, or if it
stays on (together with the message + sym-
bol on the display and the coming on of the
ASR button led) when the vehicle is running,
contact Alfa Romeo Authorized Services.
The flashing of the warning lamp when the
vehicle is running indicates the actuation of
the VDC system.
VDC system failure warning
In the event of a failure the VDC system
disengages automatically and the
á
warn-
ing light on the instrument cluster turns on
glowing steadily (together with the message
+ symbol shown on the display and the com-
ing on of the ASR button led).
In the event of a VDC system failure the
car behaves like a vehicle not fitted with this
system: in any case it is advisable to con-
tact Alfa Romeo Authorized Services as soon
as possible.
GETTING TO KNOW YOUR CAR
188
EMISSION REDUCING DEVICES
(petrol engines)Trivalent catalytic converter
(catalytic silencer)
The exhaust system is fitted with a cat-
alyzer formed of alloys of noble metals. It
is housed in a stainless steel container which
is able to resist the high operating temper-
atures.
The catalyzer converts the unburnt hydro-
carbons, carbon monoxide and nitrogen ox-
ides present in the exhaust gas (even if in
small quantities thanks to the electronic in-
jection and ignition system) into harmless
compounds.Lambda probe
A sensor (lambda probe) measures the
content of oxygen present in the exhaust
gas. The signal transmitted by the lambda
probe is use by the injection and ignition
electronic control unit to adjust the air-fuel
mixture.
Anti-evaporation system
As it is impossible, even when the engine
is switched off, to prevent the formation of
fuel vapours, a system has been devised
which imprisons the vapours in a special ac-
tivated carbon container.
During operation of the engine, these
vapours are sucked up and sent to com-
bustion.
EMISSION REDUCING DEVICES
(JTD engines )Oxidising catalytic converter
Converts the polluting substances present
in the exhaust gases (carbon monoxide, un-
burned hydrocarbons and particulate) into
harmless substances, thus reducing the
fumes and smell that are typical of diesel
engines.
The catalytic converter consists of a stain-
less steel case that houses a ceramic hon-
eycomb body coated with noble metal used
as a catalyst.
Exhaust gas recirculation system
(E.G.R.)
This system recycles, i.e. re-uses, a vary-
ing percentage of the exhaust gases, de-
pending on engine operating conditions.
It is used, when necessary, to control ni-
tric oxides.
Due to the high tempera-
tures reached during oper-
ation of the catalytic converter, the
vehicle should not be parked over
inflammable materials (paper, fuel
oils, grass, dry leaves, etc.).
WARNING
CORRECT USE OF THE CAR
189
PROCEDURE FOR PETROL
ENGINESWARNINGIt is important not to press
the accelerator until the engine has started.
1) Make sure the handbrake is engaged.
2)Move the gear lever to neutral.
3)Fully depress the clutch pedal so that
the starter motor is not forced to crank the
toothed wheels of the gearbox.
4)Ensure that the systems and electrical
devices, especially if they absorb high quan-
tities of energy (e.g. heated rear wind-
screen) are switched off.
5)Turn the ignition to the AV Vposition
and release it as soon as the engine starts.
6)If the engine does not start, return the
key to the STOPposition and repeat the
operation.
WARNINGIf it is difficult to start the en-
gine do not insist with extended attempts
which may damage the catalyzer but con-
tact Alfa Romeo Authorized Services. The ignition switch is fitted with a safety
device which obliges the driver to return the
ignition key to the STOPposition before re-
peating the starting operation if the engine
does not start immediately.
Similarly, when the engine is running, the
device prevents the key being moved from
the MARto the AV Vposition.
STARTING
THE ENGINEWARNINGThe car is fitted with an elec-
tronic engine lock device. If the engine fails
to start see “Alfa Romeo CODE system”.
C C
O O
R R
R R
E E
C C
T T
U U
S S
E E
O O
F F
T T
H H
E E
C C
A A
R R
In addition to the notes
and specifications given be-
low we recommend that,
during the initial period, you do not
drive to full vehicle performance
(for example excessive accelera-
tion, long journeys at top speed,
hard braking, etc.).
To avoid useless con-
sumption of power and
possible draining the bat-
tery, never leave the ignition key
in the MAR position when the en-
gine is not running.
Running the engine in con-
fined areas is extremely
dangerous. The engine consumes
oxygen and produces carbon
monoxide which is a highly toxic
and lethal gas.
WARNING
CORRECT USE OF THE CAR
190
WARNINGOn the 2.0 JTS version,
keep the brake pedal pressed when starting
the engine. As the brake pedal stiffens if it
is pressed repeatedly with the engine off. In
this situation, to allow the engine to be
started, it is necessary to increase the pres-
sure exerted on the pedal itself.PROCEDURE FOR JTD VERSIONS1)Make sure the handbrake is engaged.
2)Move the gearshift lever to neutral.
3)Turn the ignition key to the MARpo-
sition. The warning light
m
on the instru-
ment cluster will turn on.
4)Wait for the
m
warning light to go
off, which will depend on how warm the en-
gine is. With the engine very hot the warn-
ing light may stay on for such a short time
that it is not noticed.
5)Fully depress the clutch pedal.
6)Turn the ignition key to AV Vas soon
as the
m
warning light goes off. Waiting
too long would make the glow plug heating
work pointless.WARNINGThe electric devices that ab-
sorb much energy (air conditioner,
rearscreen heating, etc.) are disengaged au-
tomatically during engine starting.
If the engine does not start at the first at-
tempt, move the ignition key back to the
STOPposition before repeating starting.
If starting is difficult (with the Alfa Romeo
CODE system efficient), do not insist with
prolonged attempts.
Only use an auxiliary battery if it is noted
that the cause is due to low charge of the
car’s battery. Never use a battery charger to
start the engine (see “If the battery is flat”
in the chapter “In an emergency”).
WARMING THE ENGINE– Drive off slowly, at medium revs with-
out accelerating abruptly.
– Do not drive at full performance for the
initial kilometers of the journey, Wait until
the engine coolant temperature is between
50 and 60°C.SWITCHING OFF– Release the accelerator pedal and wait
until the engine reaches idle speed.
– Turn the ignition key to the STOPpo-
sition and switch off the engine.
WARNINGAfter a taxing drive it is bet-
ter to allow the engine to “catch its breath”
before turning it off by letting it idle to al-
low the temperature in the engine com-
partment to fall.
CORRECT USE OF THE CAR
191
EMERGENCY STARTINGIf the Alfa Romeo CODE system does not
recognise the code transmitted by the igni-
tion key (Alfa Romeo CODE
Y
warning
light on the instrument cluster on glowing
steadily) emergency starting may be carried
out using the code of the CODE card.
For the correct procedure see the chapter
“In an emergency”.
PARKINGWhen the vehicle is parked, proceed as fol-
lows:
– Switch off the engine.
– Engage the handbrake.
– Engage first gear if the car is facing up-
hill or reverse if the car is facing downhill.
– Turn the front wheels so that the car will
immediately come to a half if the handbrake
slips. Starting by pushing, tow-
ing or running downhill
must absolutely be
avoided. These manoeuvres may
cause fuel to flow into the catalyst
and damage it irreparably.
To avoid useless con-
sumption of power and
possible draining the bat-
tery, never leave the ignition key
in the MAR position when the en-
gine is not running.
For vehicles equipped
with turbocharger in par-
ticular and for other vehi-
cles in general, revving the engine
before switching off should be
avoided.
Revving the engine serves no pur-
pose and consumes fuel for no rea-
son. It may also cause damage to
the bearings on the rotor of the
turbocharger.
WARNINGIf the engine turns off with
the car on the move, the next time it is
started, the Alfa Romeo CODE warning lightY
may turn on. In this case, check that
switching off and starting the engine again
with the car stationary, the warning light
stays off. If not, contact Alfa Romeo Au-
thorized Services.
Remember that the servo-
brake and power steering
are not activated until the engine
is started, therefore considerably
greater effort is required on the
brake pedal and steering wheel.
WARNING
Never leave children unat-
tended in the car. Always
remove the key from the ignition
when leaving the car and take it
with you.
WARNING
IN AN EMERGENCY
205
3)Fully depress the accelerator pedal and
keep it pressed. The warning light
U
will
come on for eight seconds approximately
and will then go out; now release the ac-
celerator pedal.
4)The warning light
U
begins to flash:
after it has flashed for the same number of
times as the first digit on the code of the
card, press completely and hold down the
accelerator pedal until the warning light
U
comes on (for 4 seconds) and then goes out
again; now release the accelerator pedal.
5)The warning light
U
will begin to
flash: after it has flashed for the same num-
ber of times as the second digit on the code
of the card, press completely and hold down
the accelerator pedal.
6)Repeat this procedure in the same way
for the other digits on the CODE card code.
7)After entering the last figure, keep the
accelerator pedal pressed. The warning light
U
turns on (for four seconds) and then goes
off; now release the accelerator pedal.8)A quick flash of the warning light
U
(for appr. 4 seconds) confirms that the op-
eration has taken place correctly.
9)Start the car turning the ignition key
from theMAR position to the AVV posi-
tion without returning the key to theSTOP
position.
Conversely, if the warning light
U
stays
on, turn the ignition key to STOPand re-
peat the procedure starting from point 1.
WARNINGAfter emergency starting it
is advisable to turn to an Alfa Romeo Au-
thorized Service, because the procedure de-
scribed must be repeated each time the en-
gine is started.
EMERGENCY
STARTINGIf the Alfa Romeo CODE system is not able
to deactivate the engine inhibitor, warning
lights
Y
and
U
remain lit and the engine
cannot be started. To start the engine it is
necessary to follow the emergency starting
procedure.
WARNINGYou are advised to careful-
ly read the entire procedure before carry-
ing it out.
If a mistake is made during the emergency
procedure, the ignition key should be turned
to STOPand the operations must be re-
peated from the start (point 1).
1)Read the 5-figure electronic code on
the CODE card.
2)Turn the ignition key to theMAR po-
sition.
I I
N N
A A
N N
E E
M M
E E
R R
G G
E E
N N
C C
Y Y
IN AN EMERGENCY
221
REPLACEMENT OF XENON
LIGHTS
(optional for versions/
markets where applicable)
Xenon lights have a very long life, there-
fore breakdowns are unlikely.
Hereafter you find the description of the
correct procedure to replace a Xenon light.– Rotate the connector (B-fig. 24) of
the Xenon lamp by a quarter of a turn
counter-clockwise, as indicated in fig. 25,
and remove it.
Dipped-beam headlamps
To replace the bulb proceed as follows:
– Unscrew the three locking screw (B-
fig. 23) and remove the protective (A)
cover.
fig. 23
A0B0348m
fig. 25
A0B0351m
fig. 24
A0B0349m
If necessary, have the sys-
tem checked and repaired
only by Alfa Romeo Authorized
Services.
WARNING
Any operation regarding
the front light units must
be carried out with the lights
turned off and the ignition key re-
moved from the ignition switch:
risk of electric discharges.
WARNING