2004 Alfa Romeo 156 brake

IN AN EMERGENCY
243
IF THE VEHICLE IS TO BE TOWEDThe tow ring supplied with the vehicle is
housed in the tool box under the boot mat.
To install the tow ring, proceed as follows:
– Take the tow ring from the tool box.
– Remove the cover (A) snap-fitted on the
front (fig. 77) or rear bumper (fig. 78).
If the supplied flat screwdriver is used to car-
ry out this operation, protect the tip with a
soft cloth to prevent damaging the car.– Firmly screw the ring in its housing.fig. 77
A0B0593m
fig. 78
A0B0594m
Carefully clean the thread-
ed housing before tighten-
ing the ring. Before beginning to
tow the car make sure that the
tow ring is firmly tightened in its
threaded housing.
WARNING
Before beginning to tow
the car, turn the ignition
key to MAR and then to STOP, do
not remove it. Removing the key
automatically engages the steering
lock resulting in the impossibility
to steer the wheels. When towing
remember that without the help of
the servo-brake and power steer-
ing, it is necessary to exert more
effort on the brake pedal and for
steering. Do not use flexible cables
for towing and avoid jerks. Dur-
ing towing operations make sure
that fastening the joint to the car
does not damage the components
in contact with it. When towing the
car it is compulsory to comply with
the specific traffic regulations con-
cerning both the towing device and
behaviour on the road.
WARNING

CAR MAINTENANCE
249
SCHEDULED MAINTENANCE PROGRAMME
20 40 60 80 100 120 140 160 180
Thousands of km
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Check tyre conditions/wear and adjust pressure if necessary
Check operation of lighting system (headlights, direction indicators, hazard lights,boot lights, passenger compartment lights, glovebox light, warning lights, etc..)Check operation of windscreen wiper/washer system, adjust spray jetsCheck position/wear of windscreen/rearscreen wiper bladesCheck front disk brake pad wear indicatorCheck conditions of rear disk brake pads
Sight check for the conditions of: exterior bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts (boots - sleeves - bushes - etc.)Check for bonnet and boot lock cleanness, lever cleanness and lubricationCheck condition of timing drive beltSight check for conditions of Poly-V accessory drive beltCheck/adjust handbrake lever strokeCheck/adjust valve clearance (1.9 JTD 8V versions)Check petrol engine exhaust emissionsCheck engine smoke (diesel versions)Check operation of antievaporation system (petrol engines)

CAR MAINTENANCE
250
20 40 60 80 100 120 140 160 180
Thousand of km
Change fuel filter (diesel versions only)Change air cleaner cartridge (petrol engines)Change air cleaner cartridge (diesel versions only)
Check and if necessary top up fluid levels (brakes, hydraulic clutch, power steering, windscreen wiper, battery, engine coolant, etc..) Check and if necessary top up Selespeed oil level (2.0 JTS version)Replacement of timing drive belt (*) and Poly-V accessory drive beltReplacement of counter-rotating shaft drive belt (only 2.0 JTS)Replacement of spark plugs (T.SPARK 16V, 2.0 JTS and 2.5 V6 24V versions) Check operation of engine control systems (through diagnosis)Check gearbox and differential oil levelCheck automatic gearbox oil level (2.5 V6 24V version)Change engine oil and oil filterChange brake fluid (or every 2 year)Replacement of dust/pollen filter
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(*) Or every 3 years in harsh conditions (cold – hot climates, stop and go city traffic, dusty areas or roads covered with sand and/or salt)
Or every 5 years, regardless of the mileage.

CAR MAINTENANCE
251
ADDITIONAL
OPERATIONSEvery 1000 kmor before long journeys
check and if necessary top up:
– engine coolant level
– brake fluid/hydraulic clutch control flu-
id level
– power steering fluid level
– windscreen washer and headlamp wash-
er fluid level
– tyre pressure and conditions.
Every 3000 kmcheck the level of the
engine oil and top up if necessary.
You are recommended to use products of
the FL Selenia, designed and developed
expressly for Alfa Romeo cars (see the table
“Specifications of fluids and lubricants” in
the “Technical specifications” chapter).
ANNUAL INSPECTION
PROGRAMMEAn annual inspection programme
has been established for cars thet
cover less than 20,000 km (e.g.
10,000 km). It consists of the fol-
lowing:
– Check tyre conditions/wear and adjust
pressure if required (including the compact
spare wheel)
– Check lighting system operation (head-
lights, direction indicators, hazard lights,
boot lights, passenger compartment lights,
glovebox light, warning lights of instrument
panel, etc.)
– Check windscreen and rear-screen
wiper/washer operation, adjust nozzles
– Check windscreen/rear-screen blade po-
sition/wear
– Check condition and wear of the front
brake pad
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication– Visually check the following: engine,
gearbox, transmission, piping (exhaust - fu-
el - brakes) rubber components (casings -
sleeves - bushings, etc..), brake and fuel
hoses
– Check battery charge condition
– Visually check the condition of the belts
and various controls
– Check and top up if necessary, the flu-
id levels (coolant, brake fluid, windscreen
washer fluid, battery, etc.)
– Change engine oil
– Replace engine oil filter
– Change pollen filter.

CAR MAINTENANCE
254
fig. fig. fig. 2 - 2.0 JTS version
A0B00436m
fig. 1 - 1.6 T.SPARK, 1.8 T.SPARK versions
A0B00174m
CHECKING FLUID
LEVELS1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid When topping up take
care not to confuse the var-
ious types of fluids: they
are all incompatible with one an-
other and could seriously damage
the car.
Never smoke while work-
ing in the engine compart-
ment; gas and inflammable
vapours may be present, with the
risk of fire.
WARNING

CAR MAINTENANCE
255
fig. 3 - 2.5 V6 24V version
fig. 4 - JTD version
A0B00175mA0B00176m
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid

CAR MAINTENANCE
256
A0B0558m
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluid
1Engine oil - 2Battery - 3Brake fluid -
4Windscreen washer fluid - 5Engine
coolant fluid - 6Power steering fluidfig. 5 - JTD 16V Multijet version
fig. 6 - JTD 20V Multijet version
To improve picture detail, the engine compartment is illustrated without the bonnet
A0B0616m

CAR MAINTENANCE
263
WARNINGBrake and hydraulic clutch
fluid is hygroscopic (i.e. it absorbs moisture).
For this reason, if the car is mainly used in
areas with a high degree of atmospheric hu-
midity, the fluid should be replaced at more
frequent intervals than specified in the
Scheduled Maintenance Programme.
BRAKE AND HYDRAULIC
CLUTCH FLUID
(fig. 20)
From time to time check the instrument
panel warning light x
by pressing cover
(B) of the reservoir (A) (with the ignition
key at MAR) instrument panel warning
light should come on.
fig. 20
A0B0157m
When loosening the reser-
voir cap do not allow the
fluid to come into contact
with painted parts. If it does, wash
it off immediately with water.
Brake and clutch fluid is
poisonous and highly cor-
rosive. In the event of accidental
contact, wash the parts involved
immediately with neutral soap and
water, then rinse thoroughly. See
a doctor at once if the fluid is swal-
lowed.
WARNING
Symbol
π
on the contain-
er indicates synthetic type
brake fluid distinguishing it from
the mineral kind. Using mineral
type fluids damages the special
rubber braking system gaskets be-
yond repair.
WARNING