2003 YAMAHA YFM660R warning light

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ...................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ........................ 4-1
Main switch........................................... 4-1
Indicator and warning lights ................. 4-3
Handlebar switches ........................... 4-11
Throttle lever ..................................... 4-15
Speed limiter ...................................... 4-17
Clutch lever ....................................... 4-19
Brake lever ......................................... 4-19
Brake pedal ........................................ 4-21
Parking brake .................................... 4-23
Shift pedal ......................................... 4-27
Reverse knob ..................................... 4-27
1234
Fuel tank cap .................................... 4-29
Fuel cock ........................................... 4-29
Starter (choke) ................................... 4-31
Seat.................................................... 4-33
Front shock absorber adjustment ...... 4-35
Rear shock absorber adjustment ....... 4-37
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Coolant............................................... 5-17
Chain ................................................. 5-19
Throttle lever ...................................... 5-21
Fittings and fasteners......................... 5-21
Lights ................................................. 5-21
Switches............................................. 5-21
Tires .................................................. 5-23
How to measure tire pressure ........... 5-27
Tire wear limit .................................... 5-29
5
U5LP62.book Page 1 Wednesday, May 8, 2002 11:24 AM

2-17
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.


When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.


Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
U5LP62.book Page 17 Wednesday, May 8, 2002 11:24 AM

4-3 1. Reverse indicator light “R”
2. Neutral indicator light “N”
3. Coolant temperature warning light “”
1. Témoin de marche arrière “R”
2. Témoin de point mort “N”
3. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz de control de marcha atrás “R”
2. Luz de control de punto muerto “N”
3. Luz de aviso de la temperatura del refrigerante “”
EBU00802
Indicator and warning lights
EBU00602
Reverse indicator light “R”
This indicator light comes on when the transmis-
sion is in reverse.
EBU00603
Neutral indicator light “N”
This indicator light comes on when the transmis-
sion is in neutral.
U5LP62.book Page 3 Wednesday, May 8, 2002 11:24 AM

4-5 1. Reverse indicator light “R”
2. Neutral indicator light “N”
3. Coolant temperature warning light “”
1. Témoin de marche arrière “R”
2. Témoin de point mort “N”
3. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz de control de marcha atrás “R”
2. Luz de control de punto muerto “N”
3. Luz de aviso de la temperatura del refrigerante “”
EBU00713
Coolant temperature warning light “”
When the coolant temperature reaches a specified
level, this light comes on to warn that the coolant
temperature is too hot. If the light comes on during
operation, stop the engine as soon as it is safe to
do so and allow the engine to cool down for about
10 minutes.
The coolant temperature warning light circuit can
be checked according to the procedure on page
4-7.CAUTION:

The engine may overheat if the ATV is
overloaded. If this happens, reduce the
load to specification.


Restart after making sure that the light is
out. Continuous use while the light is on
may cause damage to the engine.
U5LP62.book Page 5 Wednesday, May 8, 2002 11:24 AM

4-7
EBU00714
Coolant temperature warning light checking method
ACB-09E
Turn the main switch to “ON” and
the engine stop switch to “”.
Coolant temperature warning
light does not come on.
Coolant temperature
warning light comes on.
Coolant temperature
warning light does not
come on.
Coolant temperature and
electrical circuit are OK. Go
ahead with riding.
Push the start switch with the
transmission in the neutral position.
Ask a Yamaha dealer to
inspect the electrical circuit.
Coolant temperature
warning light comes on
momentarily.
U5LP62.book Page 7 Wednesday, May 8, 2002 11:24 AM

8-113 1. Headlight bulb holder cover
1. Cache de la fixation d’ampoule de phare
1. Cubierta del portabombillas del faro
1. Headlight bulb holder
1. Fixation d’ampoule de phare
1. Portabombillas del faro
6. Remove the headlight bulb holder cover.
7. Push the headlight bulb holder inward, turn it
counterclockwise and remove the defective
bulb.
WARNING
_ A headlight bulb is hot when it is on and imme-
diately after it is turned off. Wait for the bulb to
cool down before touching or removing it. You
can be burned, or a fire could start if the bulb
touches something flammable. _
U5LP62.book Page 113 Wednesday, May 8, 2002 11:24 AM

8-121
EBU00413
Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory, trouble
may occur during operation.
Any problem in the fuel, compression, or ignition
systems can cause poor starting and loss of pow-
er. The troubleshooting chart describes a quick,
easy procedure for making checks. If your ma-
chine requires any repair, take it to a Yamaha
dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your machine. Use only genuine
Yamaha parts on your machine. Imitation parts
may look like Yamaha parts, but they are often in-
ferior. Consequently, they have a shorter service
life and can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
U5LP62.book Page 121 Wednesday, May 8, 2002 11:24 AM

10-5
Wheel travel:
Front
Rear230 mm
220 mm
Electrical:
Ignition system
Generator system
Battery type/voltage capacityDC-C.D.I.
A.C. magneto
YTX14-BS/12 V, 12 Ah
Headlight type: Krypton bulb
Bulb voltage, wattage
× quantity:
Headlight
Tail/brake light
Indicator/warning lights:
Neutral
Reverse
Coolant temperature12 V, 30 W/30 W
× 2
12 V, 5 W/21 W
× 1
12 V, 1.7 W
× 1
12 V, 1.7 W
× 1
12 V, 1.7 W
× 1
Fuse: 20 AMODEL YFM660R
U5LP62.book Page 5 Wednesday, May 8, 2002 11:24 AM