Brake and shift pedal/brake and
clutch lever lubrication...................... 8-67
Front upper and lower arm pivot
lubrication ......................................... 8-69
Rear arm pivot lubrication .................. 8-71
Wheel removal ................................... 8-73
Wheel installation ............................... 8-75
Battery ................................................ 8-77
Replenishing the battery fluid ............. 8-81
Fuse replacement............................... 8-85
Replacing a headlight bulb ................. 8-87
Headlight beam adjustment................ 8-95
Tail/brake light bulb replacement ....... 8-97
Troubleshooting.................................. 8-99
Troubleshooting chart....................... 8-101
CLEANING AND STORAGE ................... 9-1
A. Cleaning ........................................... 9-1
B. Storage ............................................ 9-7
SPECIFICATIONS ................................. 10-1
CONVERSION TABLE .......................... 11-1
91011U5NF62.book Page 3 Wednesday, May 8, 2002 1:40 PM
8-8 * It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based grease
NOTE:
Recommended brake fluid: DOT 4
Brake fluid replacement:
1. When disassembling the master cylinders or calipers, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
2. On the inner parts of the master cylinders and calipers, replace the oil seals every two years.
3. Replace the brake hoses every four years, or if cracked or damaged.
Wheel bearings*•Check bearing assemblies for looseness/damage.
•Replace if damaged.Steering system*•Check operation.
•Repair if damaged.
•Check toe-in.
•Adjust if necessary.Front and rear
suspension*•Check operation.
•Correct if necessary.Upper and lower arm
pivot and steering shaft*•Lubricate every 6 months.**Rear arm pivot*
•Lubricate every 6 months.**Fittings and fasteners*•Check all chassis fittings and fasteners.
•Correct if necessary.Battery*•Check specific gravity.
•Check breather hose for proper routing.
•Correct if necessary.Lights and switches*•Check operation.
•Adjust headlight beam.
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
U5NF62.book Page 8 Wednesday, May 8, 2002 1:40 PM
