DESCRIPTION
2-3
2
Controls and instruments1. Clutch lever (page 3-8)
2. Left handlebar switches (page 3-7)
3. Starter (choke) lever (page 3-12)
4. Speedometer unit (page 3-6)
5. Fuel tank cap (page 3-9)
6. Right handlebar switches (page 3-7)
7. Throttle grip (page 6-13)
8. Brake lever (page 3-9)
U5KSE4.book Page 3 Wednesday, September 11, 2002 11:55 AM
INSTRUMENT AND CONTROL FUNCTIONS
3
Immobilizer system ........................................................................... 3-1
Main switch/steering lock .................................................................. 3-2
Indicator and warning lights ............................................................. 3-4
Speedometer unit .............................................................................. 3-6
Anti-theft alarm (optional) .................................................................. 3-6
Handlebar switches ........................................................................... 3-7
Clutch lever ....................................................................................... 3-8
Shift pedal .......................................................................................... 3-8
Brake lever ........................................................................................ 3-9
Brake pedal ....................................................................................... 3-9
Fuel tank cap ..................................................................................... 3-9
Fuel ................................................................................................. 3-10
Fuel cock ......................................................................................... 3-11
Starter (choke) lever ........................................................................ 3-12
Seats ................................................................................................ 3-13
Helmet holder .................................................................................. 3-14
Storage compartment ..................................................................... 3-15
Adjusting the shock absorber assembly .......................................... 3-16
Luggage strap holders .................................................................... 3-18
Sidestand ........................................................................................ 3-19
Ignition circuit cut-off system ........................................................... 3-19
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU02917
Fuel tank cap To remove the fuel tank cap
Slide the lock cover open, insert the key
into the lock, and then turn it 1/4 turn
clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock and with the “” mark
facing forward.
1. Brake lever
1. Brake pedal
1. Fuel tank cap lock cover
2.“” mark
a. Unlock.
b. Lock.
U5KSE4.book Page 9 Wednesday, September 11, 2002 11:55 AM
INSTRUMENT AND CONTROL FUNCTIONS
3-10
3 2. Turn the key counterclockwise to
the original position, remove it,
and then close the lock cover.
NOTE:@ The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked. @
EW000024
WARNING
@ Make sure that the fuel tank cap is
properly installed before riding. @
EAU03753
Fuel Make sure that there is sufficient fuel in
the tank. Fill the fuel tank to the bottom
of the filler tube as shown.
EW000130
WARNING
_
Do not overfill the fuel tank, oth-
erwise it may overflow when the
fuel warms up and expands.
Avoid spilling fuel on the hot
engine.
_
EAU00185
CAUTION:@ Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted surfac-
es or plastic parts. @
EAU04284
ECA00104
CAUTION:_ Use only unleaded gasoline. The
use of leaded gasoline will cause se-
vere damage to internal engine
parts, such as the valves and piston
rings, as well as to the exhaust sys-
tem. _
1. Fuel tank filler tube
2. Fuel level
Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity:
Total amount:
17 L
Reserve amount:
4.5 L
U5KSE4.book Page 10 Wednesday, September 11, 2002 11:55 AM
MOTORCYCLE CARE AND STORAGE
7-4
7
ECA00013
CAUTION:_
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
_NOTE:_ Consult a Yamaha dealer for advice on
what products to use. _
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.
ECA00014
CAUTION:_
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
_
Long-term
Before storing your motorcycle for
several months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.
3. Drain the carburetor float cham-
bers by loosening the drain bolts;
this will prevent fuel deposits from
building up. Pour the drained fuel
into the fuel tank.
4. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
5. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine
oil into each spark plug bore.
U5KSE4.book Page 4 Wednesday, September 11, 2002 11:55 AM
SPECIFICATIONS
8-2
8
Final gear oil
Type Hypoid gear oil SAE 80
(API GL4) or multi-grade hypoid
gear oil SAE 80W-90
Quantity 0.2 L
Air filterDry type element
Fuel
Type REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity 17 L
Fuel reserve amount 4.5 L
Carburetor
Manufacturer MIKUNI
Model × quantity BSR37 × 2
Spark plug
Manufacturer/model NGK / BPR7ES or
DENSO / W22EPR-U
Gap 0.7–0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.660
Secondary reduction system Shaft drive
Secondary reduction ratio 2.875
Transmission type Constant-mesh 5-speed
Operation Left footGear ratio
1st 2.353
2nd 1.667
3rd 1.286
4th 1.032
5th 0.853
Chassis
Frame type Double cradle
Caster angle 33°
Trail 132 mm
Tires
Front
Type Tube tire
Size 130/90-16 M/C 67S
Manufacturer/
model Dunlop / D404F
Rear
Type Tube tire
Size 170/80-15 M/C 77S
Manufacturer/
model Dunlop / D404G
Maximum load* 197 kg
U5KSE4.book Page 2 Wednesday, September 11, 2002 11:55 AM
10-INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm (optional) .........................3-6BBattery ................................................... 6-25
Brake and clutch levers,
checking and lubricating ...................... 6-22
Brake and shift pedals,
checking and lubricating ...................... 6-21
Brake fluid, changing ............................. 6-20
Brake fluid level, checking...................... 6-19
Brake lever...............................................3-9
Brake lever free play, adjusting .............. 6-17
Brake light switch, adjusting ................... 6-18
Brake pads, checking............................. 6-19
Brake pedal..............................................3-9
Brake pedal position, adjusting .............. 6-18CCables, checking and lubricating............ 6-21
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Clutch lever ..............................................3-8
Clutch lever free play, adjusting ............. 6-16
Conversion table ......................................8-5DDimmer switch .........................................3-7EEngine break-in........................................5-5
Engine idling speed................................ 6-12
Engine oil .................................................6-7
Engine stop switch ...................................3-7
Engine trouble warning light .................... 3-4FFinal gear oil ............................................ 6-9
Front fork, checking ............................... 6-23
Fuel ....................................................... 3-10
Fuel cock ............................................... 3-11
Fuel consumption, tips for reducing ......... 5-4
Fuel tank cap ........................................... 3-9
Fuses, replacing .................................... 6-27HHandlebar switches ................................. 3-7
Hazard switch .......................................... 3-8
Headlight bulb, replacing ....................... 6-29
Helmet holder ........................................ 3-14
High beam indicator light ......................... 3-5
Horn switch ............................................. 3-7IIdentification numbers ............................. 9-1
Ignition circuit cut-off system.................. 3-19
Immobilizer system .................................. 3-1
Immobilizer system indicator light ............ 3-5
Indicator and warning lights ..................... 3-4KKey identification number ........................ 9-1LLuggage strap holders ........................... 3-18MMain switch/steering lock ......................... 3-2
Model label .............................................. 9-2
NNeutral indicator light ...............................3-4OOil level warning light ...............................3-4PPanel, removing and installing..................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-7
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seats .....................................................3-13
Passenger seat.................................3-13
Rider seat .........................................3-13
Shifting .....................................................5-3
Shift pedal ................................................3-8
Shift points (for Switzerland only) .............5-4
Shock absorber assembly, adjusting ......3-16
Sidestand ...............................................3-19
Sidestand, checking and lubricating .......6-22
Spark plugs, checking ..............................6-6
Specifications ...........................................8-1
Speedometer unit.....................................3-6
Starter (choke) lever...............................3-12
Starting a cold engine ..............................5-1
Starting a warm engine ............................5-3
Start switch ..............................................3-8
Steering, checking..................................6-23
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM