2003 YAMAHA XVS1100A brake

DESCRIPTION
2-2
2
Right view9. Engine oil filter element (page 6-7)
10. Battery (page 6-25)
11. Main fuse (page 6-28)
12. Main switch/steering lock (page 3-2)
13. Air filter element (page 6-11)
14. Brake pedal (page 3-9)
U5KSE4.book Page 2 Wednesday, September 11, 2002 11:55 AM

DESCRIPTION
2-3
2
Controls and instruments1. Clutch lever (page 3-8)
2. Left handlebar switches (page 3-7)
3. Starter (choke) lever (page 3-12)
4. Speedometer unit (page 3-6)
5. Fuel tank cap (page 3-9)
6. Right handlebar switches (page 3-7)
7. Throttle grip (page 6-13)
8. Brake lever (page 3-9)
U5KSE4.book Page 3 Wednesday, September 11, 2002 11:55 AM

INSTRUMENT AND CONTROL FUNCTIONS
3
Immobilizer system ........................................................................... 3-1
Main switch/steering lock .................................................................. 3-2
Indicator and warning lights ............................................................. 3-4
Speedometer unit .............................................................................. 3-6
Anti-theft alarm (optional) .................................................................. 3-6
Handlebar switches ........................................................................... 3-7
Clutch lever ....................................................................................... 3-8
Shift pedal .......................................................................................... 3-8
Brake lever ........................................................................................ 3-9
Brake pedal ....................................................................................... 3-9
Fuel tank cap ..................................................................................... 3-9
Fuel ................................................................................................. 3-10
Fuel cock ......................................................................................... 3-11
Starter (choke) lever ........................................................................ 3-12
Seats ................................................................................................ 3-13
Helmet holder .................................................................................. 3-14
Storage compartment ..................................................................... 3-15
Adjusting the shock absorber assembly .......................................... 3-16
Luggage strap holders .................................................................... 3-18
Sidestand ........................................................................................ 3-19
Ignition circuit cut-off system ........................................................... 3-19
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU02917
Fuel tank cap To remove the fuel tank cap
Slide the lock cover open, insert the key
into the lock, and then turn it 1/4 turn
clockwise. The lock will be released
and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the
tank opening with the key inserted
in the lock and with the “” mark
facing forward.
1. Brake lever
1. Brake pedal
1. Fuel tank cap lock cover
2.“” mark
a. Unlock.
b. Lock.
U5KSE4.book Page 9 Wednesday, September 11, 2002 11:55 AM

4-1
4
EAU01114
4-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03439
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-10
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-7–6-8
Final gear oilCheck vehicle for oil leakage. 6-9–6-10
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play.
Adjust if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-17, 6-19–6-20
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-18–6-20
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-16
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM

PRE-OPERATION CHECKS
4-2
4
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-13
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-21
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-13–6-16
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-21
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-22
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-22
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switchCheck operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.3-19 ITEM CHECKS PAGE
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-2
Removing and installing the panel ....................... 6-5
Checking the spark plugs .................................... 6-6
Engine oil ............................................................. 6-7
Final gear oil ........................................................ 6-9
Cleaning the air filter element ............................ 6-11
Adjusting the carburetors ................................... 6-12
Adjusting the engine idling speed ...................... 6-12
Adjusting the throttle cable free play .................. 6-13
Adjusting the valve clearance ............................ 6-13
Tires ................................................................... 6-13
Spoke wheels .................................................... 6-16
Adjusting the clutch lever free play .................... 6-16
Adjusting the brake lever free play ..................... 6-17
Adjusting the brake pedal position ..................... 6-18
Adjusting the rear brake light switch .................. 6-18
Checking the front and rear brake pads ............. 6-19
Checking the brake fluid level ............................ 6-19
Changing the brake fluid .................................... 6-20Checking and lubricating the cables ................. 6-21
Checking and lubricating the throttle grip and
cable ............................................................... 6-21
Checking and lubricating the brake and
shift pedals ...................................................... 6-21
Checking and lubricating the brake and
clutch levers .................................................... 6-22
Checking and lubricating the sidestand ............ 6-22
Checking the front fork ...................................... 6-23
Checking the steering ....................................... 6-23
Checking the wheel bearings ............................ 6-24
Battery ............................................................... 6-25
Replacing the fuses .......................................... 6-27
Replacing the headlight bulb ............................. 6-29
Replacing a turn signal light bulb or
the tail/brake light bulb .................................... 6-31
Supporting the motorcycle ................................ 6-31
Troubleshooting ................................................. 6-32
Troubleshooting chart ........................................ 6-33
U5KSE4.book Page 1 Wednesday, September 11, 2002 11:55 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU03685
Periodic maintenance and lubrication chart
NOTE:_

The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.


From 50,000 km, repeat the maintenance intervals starting from 10,000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_CP-02ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Fuel filterCheck condition.√√
3 Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
4*ValvesCheck valve clearance.
Adjust.√√√√
5 Air filter elementClean.√√
Replace.√√
6ClutchCheck operation.
Adjust.√√√√√
7*Front brakeCheck operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)√√ √ √ √ √
Replace brake pads. Whenever worn to the limit
U5KSE4.book Page 2 Wednesday, September 11, 2002 11:55 AM