2003 YAMAHA XJR 1300 fuel filter

DESCRIPTION
2-2
2
Right view10. Tail/brake light (page 6-31)
11. Luggage strap holders (page 3-16)
12. Shock absorber assembly spring
preload adjusting rings (page 3-15)
13. Owner’s tool kit (page 6-1)
14. Rear brake fluid reservoir (page 6-20)
15. Fuses, battery (page 6-28, 6-29)16. Air filter element (page 6-11)
17. Fuel tank (page 3-8)
18. Front brake fluid reservoir (page 6-20)
19. Front fork spring preload adjusting bolt (page 3-14)
20. Headlight (page 6-30)
21. Engine oil filler cap (page 6-8)
22. Engine oil level check window (page 6-8)
23. Brake pedal (page 3-7)
U5WME0.book Page 2 Monday, July 29, 2002 10:25 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU02955
Fuel tank breather hose Before operating the motorcycle:

Check the fuel tank breather hose
connection.


Check the fuel tank breather hose
for cracks or damage, and replace
it if damaged.


Make sure that the end of the fuel
tank breather hose is not blocked,
and clean it if necessary.
EAU00207
Fuel cock The fuel cock supplies fuel from the
tank to the carburetors while also filter-
ing it.
The fuel cock lever positions are ex-
plained as follows and shown in the il-
lustrations.
ON
With the fuel cock lever in this position,
fuel flows to the carburetors when the
engine is running. Turn the fuel cock le-
ver to this position when starting the
engine and riding.RES
This indicates reserve. With the fuel
cock lever in this position, the fuel re-
serve is made available. Quickly turn
the fuel cock lever to this position if you
run out of fuel while riding, otherwise
the engine may stall and will have to be
primed (see “PRI”). After turning the
fuel cock lever to “RES”, refuel as soon
as possible and be sure to turn the fuel
cock lever back to “ON”!
1. Fuel tank breather hose
2. Original position (white mark)
1. Arrow mark positioned over “ON”ON: Normal position
1. Arrow mark positioned over “RES”RES: Reserve position
U5WME0.book Page 10 Monday, July 29, 2002 10:25 AM

OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU04577
Tips for reducing fuel
consumption Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:

Turn the starter (choke) off as
soon as possible.


Shift up swiftly, and avoid high en-
gine speeds during acceleration.


Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the engine.


Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU01128
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1,600 km. For this rea-
son, you should read the following ma-
terial carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1,600 km. The various parts in the en-
gine wear and polish themselves to the
correct operating clearances. During
this period, prolonged full-throttle oper-
ation or any condition that might result
in engine overheating must be avoided.
EAU03749*
0–1,000 km
Avoid prolonged operation above
4,000 r/min.
1,000–1,600 km
Avoid prolonged operation above
5,000 r/min.
EC000052*
CAUTION:_ After 1,000 km of operation, the en-
gine oil must be changed and the oil
filter element replaced. _1,600 km and beyond
The vehicle can now be operated nor-
mally.
EC000053
CAUTION:_

Keep the engine speed out of
the tachometer red zone.


If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
_
U5WME0.book Page 4 Monday, July 29, 2002 10:25 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU03685
Periodic maintenance and lubrication chart
NOTE:_

The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.


From 50,000 km, repeat the maintenance intervals starting from 10,000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_
CP-03ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel lineCheck fuel hoses and vacuum hose for cracks or damage.√√√√ √
2*Fuel filterCheck condition.√√
3 Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
4*ValvesCheck valve clearance.
Adjust.Every 20,000 km
5 Air filter elementClean.√√
Replace.√√
6*ClutchCheck operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.) √√ √ √ √
7*Front brakeCheck operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)√√ √ √ √ √
Replace brake pads. Whenever worn to the limit
8*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)√√ √ √ √ √
Replace brake pads. Whenever worn to the limit
U5WME0.book Page 2 Monday, July 29, 2002 10:25 AM

8-1
8
EAU01038
8-SPECIFICATIONSSpecifications CS-01E
Model XJR1300
Dimensions
Overall length 2,175 mm (except for N, S)
2,250 mm (for N, S)
Overall width 775 mm
Overall height 1,115 mm
Seat height 790 mm
Wheelbase 1,510 mm
Ground clearance 120 mm
Minimum turning radius 2,800 mm
Basic weight (with oil and full
fuel tank)
247 kg
Engine
Engine type Air-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cylinder
Displacement 1,251 cm
3
Bore × stroke 79.0 × 63.8 mm
Compression ratio 9.7:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG or
higher
Quantity
Without oil filter element
replacement 3.0 L
With oil filter element
replacement 3.35 L
Total amount (dry engine) 4.2 L
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
CAUTION:In order to prevent clutch slippage (since the engine oil also
lubricates the clutch), do not mix any chemical additives. Do
not use oils with a diesel specification of “CD” or oils of a
higher quality than specified. In addition, do not use oils la-
beled “ENERGY CONSERVING II” or higher.
U5WME0.book Page 1 Monday, July 29, 2002 10:25 AM

SPECIFICATIONS
8-2
8
Air filterDry element
Fuel
Type REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity 21 L
Fuel reserve amount 4.5 L
Carburetor
Manufacturer MIKUNI
Model × quantity BSR37 × 4
Spark plug
Manufacturer/model NGK / DPR8EA-9 or
DENSO / X24EPR-U9
Gap 0.8–0.9 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.750
Secondary reduction system Chain drive
Secondary reduction ratio 2.167
Number of drive chain
sprocket teeth (front/rear) 18/39
Transmission type Constant-mesh 5-speed
Operation Left footGear ratio
1st 2.857
2nd 2.000
3rd 1.571
4th 1.292
5th 1.115
Chassis
Frame type Double cradle
Caster angle 25.5 °
Trail 100 mm
Tires
Front
Type Tubeless tire
Size 120/70 ZR17 (58W)
120/70 ZR17 M/C (58W)
Manufacturer/model Dunlop / D220F ST M
Michelin / MACADAM90X E
Rear
Type Tubeless tire
Size 180/55 ZR17 (73W)
180/55 ZR17 M/C (73W)
Manufacturer/model Dunlop / D220 ST M
Michelin / MACADAM90X E
U5WME0.book Page 2 Monday, July 29, 2002 10:25 AM

INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm ........................................3-4BBattery ................................................... 6-28
Brake and clutch fluid levels, checking ... 6-20
Brake and clutch fluids, changing........... 6-21
Brake and clutch levers, checking and
lubricating ............................................ 6-25
Brake and shift pedals, checking and
lubricating ............................................ 6-25
Brake lever...............................................3-7
Brake light switch (rear), adjusting ......... 6-19
Brake pads, checking............................. 6-19
Brake pedal..............................................3-7
Brake pedal position, adjusting .............. 6-18CCables, checking and lubricating............ 6-24
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Centerstand and sidestand,
checking and lubricating ...................... 6-25
Clutch lever ..............................................3-5
Clutch lever free play ............................. 6-17
Conversion table ......................................8-5DDimmer switch .........................................3-4
Drive chain, lubricating ........................... 6-23
Drive chain slack .................................... 6-22
Adjusting .......................................... 6-23
Checking .......................................... 6-22
EEngine break-in ....................................... 5-4
Engine idling speed ............................... 6-13
Engine oil and oil filter element ................ 6-7
Engine stop switch................................... 3-5FFront fork, adjusting ............................... 3-13
Front fork, checking ............................... 6-26
Fuel ......................................................... 3-9
Fuel cock ............................................... 3-10
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-3
Fuel tank breather hose ......................... 3-10
Fuel tank cap ........................................... 3-8
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-4
Hazard switch .......................................... 3-4
Headlight bulb, replacing ....................... 6-30
Helmet holder ........................................ 3-12
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Ignition circuit cut-off system.................. 3-17
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1
LLight switch ..............................................3-5
Luggage strap holders ...........................3-16MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-2PPanel, removing and installing..................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-4
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seat .......................................................3-11
Shifting .....................................................5-3
Shift pedal ................................................3-6
Shift points (for Switzerland only) .............5-3
Shock absorber assemblies, adjusting ...3-15
Sidestand ...............................................3-17
Spark plugs, checking ..............................6-6
Specifications ...........................................8-1
Speedometer unit.....................................3-3
U5WME0.book Page 1 Monday, July 29, 2002 10:25 AM