Page 12 of 102
2-1
2
EAU00026
2-DESCRIPTION Left view1. Clutch fluid reservoir (page 6-21)
2. Fuel cock (page 3-10)
3. Shock absorber assembly spring preload adjusting rings (page 3-15)
4. Luggage strap holders (page 3-16)
5. Helmet holder/seat lock (page 3-12/page 3-11)
6. Throttle stop screw (page 6-13)
7. Shift pedal (page 3-6)
8. Engine oil filler element (page 6-8)
9. Engine oil drain bolt (page 6-8)
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Page 13 of 102
DESCRIPTION
2-2
2
Right view10. Tail/brake light (page 6-31)
11. Luggage strap holders (page 3-16)
12. Shock absorber assembly spring
preload adjusting rings (page 3-15)
13. Owner’s tool kit (page 6-1)
14. Rear brake fluid reservoir (page 6-20)
15. Fuses, battery (page 6-28, 6-29)16. Air filter element (page 6-11)
17. Fuel tank (page 3-8)
18. Front brake fluid reservoir (page 6-20)
19. Front fork spring preload adjusting bolt (page 3-14)
20. Headlight (page 6-30)
21. Engine oil filler cap (page 6-8)
22. Engine oil level check window (page 6-8)
23. Brake pedal (page 3-7)
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Page 15 of 102
3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ..................................... 3-1
Indicator and warning lights ................................. 3-2
Speedometer unit ................................................ 3-3
Tachometer .......................................................... 3-3
Fuel gauge ........................................................... 3-3
Anti-theft alarm (optional) .................................... 3-4
Handlebar switches ............................................. 3-4
Clutch lever .......................................................... 3-5
Shift pedal ............................................................ 3-6
Brake lever ........................................................... 3-7
Brake pedal .......................................................... 3-7
Fuel tank cap ....................................................... 3-8
Fuel ...................................................................... 3-9Fuel tank breather hose .................................... 3-10
Fuel cock ........................................................... 3-10
Starter (choke) lever........................................... 3-11
Seat ................................................................... 3-11
Helmet holder .................................................... 3-12
Storage compartment ....................................... 3-13
Adjusting the front fork ...................................... 3-13
Adjusting the shock absorber assemblies ......... 3-15
Luggage strap holders ...................................... 3-16
Sidestand .......................................................... 3-17
Ignition circuit cut-off system ............................. 3-17
U5WME0.book Page 1 Monday, July 29, 2002 10:25 AM
Page 30 of 102
INSTRUMENT AND CONTROL FUNCTIONS
3-15
3
EAU04407
Adjusting the shock absorber
assemblies Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring.
EC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _
EW000040
WARNING
_ Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result. _
Adjust the spring preload as follows,
using the special wrenches included
along with the owner’s tool kit.
To increase the spring preload and
thereby harden the suspension, hold
the upper ring in place while turning the
lower ring (adjusting ring) on each
shock absorber assembly as shown in
illustration
+.To decrease the spring preload and
thereby soften the suspension, hold the
upper ring in place while turning the
lower ring (adjusting ring) on each
shock absorber assembly as shown in
illustration
,.1. Upper ring
2. Lower ring (spring preload adjusting ring)
1. Upper ring
2. Lower ring (spring preload adjusting ring)
U5WME0.book Page 15 Monday, July 29, 2002 10:25 AM
Page 31 of 102
INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
EAU00316
WARNING
_ These shock absorbers contain
highly pressurized nitrogen gas. For
proper handling read and under-
stand the following information be-
fore handling the shock absorbers.
The manufacturer cannot be held re-
sponsible for property damage or
personal injury that may result from
improper handling.
Do not tamper with or attempt to
open the gas cylinders.
Do not subject the shock ab-
sorbers to an open flame or oth-
er high heat sources, otherwise
they may explode due to exces-
sive gas pressure.
Do not deform or damage the
gas cylinders in any way, as this
will result in poor damping per-
formance.
Always have a Yamaha dealer
service the shock absorbers.
_
EAU04276
Luggage strap holders There are four luggage strap holders,
two of which can be turned out for eas-
ier access.1. Luggage strap holder (× 4)
U5WME0.book Page 16 Monday, July 29, 2002 10:25 AM
Page 48 of 102
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9
*Brake hosesCheck for cracks or damage.√√√√ √
Replace. (See NOTE on page 6-4.) Every 4 years
10*WheelsCheck runout and for damage.√√√√
11*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
12*Wheel bearingsCheck bearing for looseness or damage.√√√√
13*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 50,000 km
14 Drive chainCheck chain slack.
Make sure that the rear wheel is properly aligned.
Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain
15*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20,000 km
16*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
17 Sidestand, centerstandCheck operation.
Lubricate.√√√√ √
18*Sidestand switchCheck operation.√√√√√ √
19*Front forkCheck operation and for oil leakage.√√√√
20*Shock absorber
assembliesCheck operation and shock absorbers for oil leakage.√√√√
21*CarburetorsCheck starter (choke) operation.
Adjust engine idling speed and synchronization.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×1,000 km)
ANNUAL
CHECK
1 10203040
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Page 86 of 102
MOTORCYCLE CARE AND STORAGE
7-3
7After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing or covering it.
EWA00001
WARNING
_
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the motor-
cycle test its braking perfor-
mance and cornering behavior.
_
ECA00013
CAUTION:_
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
_NOTE:_ Consult a Yamaha dealer for advice on
what products to use. _
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Page 92 of 102
SPECIFICATIONS
8-3
8
Maximum load* 203 kg
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
High-speed riding
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 17 × MT 3.50
17 M/C × MT 3.50
Rear
Type Cast wheel
Size 17 × MT 5.50
17 M/C × MT 5.50Brakes
Front
Type Dual disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm
Springs/shock absorbers
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 130 mm
Rear 110 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. generator
Standard output 13.5 V, 28 A @ 5,000 r/min
U5WME0.book Page 3 Monday, July 29, 2002 10:25 AM
