Page 6 of 378
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR ATV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE ATV.
THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
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Page 8 of 378
EBU00801
1-IMPORTANT MANUAL
INFORMATION
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished
in this manual by the following notations:_ The Safety Alert Symbol means ATTENTION! BE-
COME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
_ Failure to follow WARNING instructions could re-sult in severe injury or death
to the machine oper-
ator, a bystander or a person inspecting or
repairing the machine.
U5NF61.book Page 1 Wednesday, June 13, 2001 5:18 PM
Page 14 of 378

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-5
Model label ........................................... 3-7
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator lights ...................................... 4-3
Handlebar switches .............................. 4-5
Throttle lever ........................................ 4-9
Speed limiter ...................................... 4-11
Clutch lever ........................................ 4-13
Brake lever ......................................... 4-13
Brake pedal ........................................ 4-15
Parking brake ..................................... 4-17
Shift pedal .......................................... 4-21
Drive select lever ................................ 4-21
1234
Fuel tank cap ..................................... 4-23
Fuel cock............................................ 4-23
Starter (choke) ................................... 4-25
Seat.................................................... 4-27
Front shock absorber adjustment ...... 4-29
Rear shock absorber adjustment ....... 4-31
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Chain.................................................. 5-15
Throttle lever ...................................... 5-17
Fittings and Fasteners ....................... 5-17
Lights ................................................. 5-17
Switches............................................. 5-17
Battery................................................ 5-19
Tires ................................................... 5-19
How to measure tire pressure ............ 5-23
Tire wear limit..................................... 5-25
5
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Page 26 of 378
1-1
EBU00464
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
U5NF61.book Page 1 Wednesday, June 13, 2001 5:18 PM
Page 54 of 378
2-17
WARNING
Always turn off the engine when refueling.
Do not refuel right after the engine has
been running and is still very hot.
Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.
When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.
Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
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Page 56 of 378
2-19
WARNING
Always operate your machine in an area with
adequate ventilation. Never start or run the en-
gine in a closed area. Exhaust fumes are poi-
sonous and may cause loss of consciousness
and death within a short time.
U5NF61.book Page 19 Wednesday, June 13, 2001 5:18 PM
Page 74 of 378
4-9 1. Throttle lever
1. Levier d’accélération
1. Palanca de aceleración
EBU00063
Throttle lever
Once the engine is running, movement of the
throttle lever will increase the engine speed.
Regulate the speed of the machine by varying the
throttle position. Because the throttle is spring-
loaded, the machine will decelerate, and the en-
gine will return to an idle any time the hand is re-
moved from the throttle lever.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING
Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the
operation of the throttle lever before you start
the engine. If the throttle does not work
smoothly, check for the cause. Correct the
problem before riding the ATV or consult a
Yamaha dealer.
U5NF61.book Page 9 Wednesday, June 13, 2001 5:18 PM
Page 76 of 378
4-11 1. Locknut 2. Adjuster a. 12 mm
1. Contre-écrou 2. Dispositif de réglage
1. Contratuerca 2. Ajustador
EBU00565
Speed limiter
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Screwing in the adjuster limits the
maximum engine power available and decreases
the maximum speed of the ATV.
WARNING
Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. You could lose
control, have an accident or be injured. Do not
turn the speed adjuster out more than 12 mm
or the throttle cable could be damaged. Always
make sure the throttle lever free play is adjust-
ed to 3 ~ 5 mm. See page 8-37.
U5NF61.book Page 11 Wednesday, June 13, 2001 5:18 PM