2003 YAMAHA TTR125 relay

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CHASSWINGARM
6. Install:
Drive chain guide 1
Collars
Bolts (drive chain guide) 2
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
7. Install:
Drive chain support 1
Collars
Bolts (drive chain support) 2
Drive chain guard 3
Bolts (drive chain guide) 4
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)
T R..7 Nm (0.7 m · kg, 5.1 ft · lb)LT
Installation
1. Install:
Swingarm
Pivot shaft 1
Plain washer
Nut (pivot shaft)
NOTE:
Apply the molybdenum disulfide grease on the
pivot shaft.
2. Check:
Swingarm side play a
Free play exists → Replace bushing.
Swingarm up and down movement b
Unsmooth movement/binding/rough
spots → Grease or replace bushing.
T R..53 Nm (5.3 m · kg, 38 ft · lb)
3. Install:
Bolt (rear shock absorber - relay arm) 1
Plain washer
Nut (rear shock absorber-relay arm)
NOTE:
Apply the molybdenum disulfide grease on the
bolt (rear shock absorber - relay arm).
T R..35 Nm (3.5 m · kg, 25 ft · lb)

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CHASREAR SHOCK ABSORBER ASSEMBLY
EC580000
REAR SHOCK ABSORBER ASSEMBLY
Extent of removal:1 Rear shock absorber assembly removal
Extent of removal Order Part name Q’ty Remarks
Preparation for removalREAR SHOCK ABSORBER
ASSEMBLY REMOVAL
Hold the machine by placing the
suitable stand under the engine.
WARNING
Support the machine securely so there is nodanger of it falling over.
Seat and side covers Refer to “SEAT, FUEL TANK AND SIDE
COVERS” section.
1 Bolt (rear shock absorber assem-
bly-relay arm)1 Hold the swingarm.
2 Bolt (rear shock absorber assem-
bly-frame)1
3 Bushing 1 Refer to “REMOVAL POINTS”.
4 Rear shock absorber assembly 1
1

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CHAS
Installation
1. Install:
Rear shock absorber assembly
On frame.
NOTE:
Install the rear shock absorber assembly with
its warning label a facing left side of the
machine.
2. Install:
Bolt (rear shock absorber assembly -
frame)
Plain washer 1
Nut (rear shock absorber assembly -
frame) 2
NOTE:
Apply the molybdenum disulfide grease on the
bolt (rear shock absorber assembly - frame).
T R..53 Nm (5.3 m · kg, 38 ft · lb)
3. Install:
Bolt (rear shock absorber assembly -
relay arm)
Plain washer 1
Nut (rear shock absorber assembly -
relay arm) 2
NOTE:
Apply the molybdenum disulfide grease on the
bolt (rear shock absorber assembly - relay
arm).
T R..35 Nm (3.5 m · kg, 25 ft · lb)
REAR SHOCK ABSORBER ASSEMBLY