2003 YAMAHA TTR125 boot

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CHASFRONT FORK
9. Compress the front fork fully.
10. Fill:
Front fork oil 1
CAUTION:
Be sure to use recommended fork oil. If
other oils are used, they may have an
excessively adverse effect on the front
fork performance.
Never allow foreign materials to enter the
front fork.
Recommended oil:
Fork oil 10W or equivalent
Quantity (each front fork leg):
TT-R125: 159 cm
3
(5.60 Imp oz, 5.38 US oz)
TT-R125LW: 156 cm
3
(5.49 lmp oz, 5.27 US oz)
11. After filling, pump the inner tube slowly
up and down more than 10 times to dis-
tribute the fork oil.
12. Measure:
Oil level a
Out of specification → Adjust.
13. Install:
Fork spring
Washer
Spacer
Cap bolt 1
Dust boot
NOTE:
Temporarily tighten the cap bolt.
Standard oil level:
TT-R125: 122 mm (4.80 in)
TT-R125LW: 130 mm (5.12 in)
From the top of the inner tube,
with the inner tube fully com-
pressed, and without the fork
spring.

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CHASFRONT FORK
Installation
1. Install:
Front fork
NOTE:
Temporarily tighten the pinch bolt (lower
bracket).
Do not tighten the pinch bolt (upper bracket)
yet.
2. Tighten:
Cap bolt 1
3. Adjust:
Front fork top end a
Front fork top end (standard) a:
Zero mm (Zero in)
T R..23 Nm (2.3 m · kg, 17 ft · lb)
4. Tighten:
Pinch bolt (lower bracket) 1
Pinch bolt (upper bracket) 2
Screw (dust boot) 3
NOTE:
Make sure that the dust boot holes a are
positioned outward.
Tighten the screw (dust boot) until the top of
the dust boot is touching the lower bracket.
T R..60 Nm (6.0 m · kg, 43 ft · lb)
T R..25 Nm (2.5 m · kg, 18 ft · lb)
5. Install:
Cap 1

5 - 59
CHAS
2. Install:
Oil seals 1
Collars 2
Bushing 3
Dust covers 4
Dust covers 5
Rubber boot 6
On relay arm.
NOTE:
Apply the molybdenum disulfide grease on the
bushing, collar, oil seal lip and dust cover lip.
3. Install:
Collar 1
Dust covers 2
On connecting arm.
NOTE:
Apply the molybdenum disulfide grease on the
collar and dust cover lip.
4. Install:
Relay arm 1
Bolt (relay arm)
Plain washer
Nut (relay arm)
On swingarm.
NOTE:
Apply the molybdenum disulfide grease on the
bolt (relay arm).
5. Install:
Connecting arm 1
Bolt (connecting arm)
Plain washer
Nut (connecting arm)
On relay arm.
NOTE:
Apply the molybdenum disulfide grease on the
bolt (connecting arm).
T R..53 Nm (5.3 m · kg, 38 ft · lb)
T R..35 Nm (3.5 m · kg, 25 ft · lb)
SWINGARM