PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ....................................................6-1
Periodic maintenance and lubrication chart .........6-3
Removing and installing the cowlings and
panel .................................................................6-6
Checking the spark plug ....................................6-12
Engine oil ...........................................................6-14
Final transmission oil .........................................6-18
Coolant ..............................................................6-19
Air filter and V-belt case air filter elements ........6-21
Air flow louver ....................................................6-23
Adjusting the throttle cable free play .................6-23
Adjusting the valve clearance ...........................6-23
Tires ...................................................................6-24
Cast wheels .......................................................6-26
Adjusting the front and rear brake lever
free play ..........................................................6-27
Checking the front and rear brake pads ............6-28
Checking the brake fluid level ............................6-29
Changing the brake fluid ....................................6-30
Checking and lubricating the cables ..................6-30
Checking and lubricating the throttle grip
and cable ........................................................6-31
Lubricating the front and rear brake levers ........6-31Checking and lubricating the centerstand
and sidestand .................................................6-31
Checking the front fork ......................................6-32
Checking the steering ........................................6-33
Checking the wheel bearings ............................6-33
Removing the battery cover ...............................6-34
Battery ...............................................................6-34
Replacing the fuses ...........................................6-36
Replacing a headlight bulb ................................6-37
Replacing a front turn signal light bulb ..............6-39
Replacing a rear turn signal light bulb ...............6-40
Replacing a tail/brake light bulb .........................6-40
Replacing the license plate light bulb ................6-41
Troubleshooting .................................................6-42
Troubleshooting charts ......................................6-43
6
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6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EC000102
cC
8
8
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
8 8
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is
required. Using a conventional
battery charger will damage
the battery. If you do not have
access to a sealed-type (MF)
battery charger, have a
Yamaha dealer charge your
battery.
1. Turn the key to “OFF” and turn
off all electrical circuits.
2. Remove the blown fuse, and
then install a new fuse of the
specified amperage.
EC000103
cC
Do not use a fuse of a higher
amperage rating than recommend-
ed to avoid causing extensive
damage to the electrical system
and possibly a fire.
EAU04110*
Replacing the fusesFuses, replacingThe fuse boxes are located under the
battery cover. (See page 6-34 for bat-
tery cover removal and installation
procedures.)
If a fuse is blown, replace it as fol-
lows.
4
5
79
6
18
3
2
910
1. Main fuse
2. Backup fuse (clock)
3. ABS control unit fuse
4. Radiator fan fuse
5. Ignition fuse
6. Headlight fuse
7. Signaling system fuse
8. ABS motor fuse
9. Spare fuse (×5)
10. Spare main fuse
Specified fuses:
Main fuse: 30 A
Backup fuse (clock): 10 A
ABS control unit fuse: 10 A
Radiator fan fuse: 4 A
Ignition fuse: 7.5 A
Headlight fuse: 15 A
Signaling system fuse: 15 A
ABS motor fuse: 30 A
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8-4
SPECIFICATIONS
8
Bulb voltage, wattage ×quantity
Headlight 12 V, 60/55 W ×1
12 V, 55 W ×1
Tail/brake light 12 V, 5/21 W ×2
Front turn signal light 12 V, 21 W ×2
Rear turn signal light 12 V, 18 W ×2
Auxiliary light 12 V, 5 W ×1
License plate light 12 V, 5 W ×1
Meter lighting 12 V, 1.7 W ×4
High beam indicator light 12 V, 1.7 W ×1
Turn signal indicator light 12 V, 3.4 W ×2
Oil change indicator light 12 V, 1.7 W ×1
ABS warning light 12 V, 1.7 W ×1
Fuses
Main fuse 30 A
ABS motor fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
ABS control unit fuse 10 A
Ignition fuse 7.5 A
Radiator fan fuse 4 A
Clock (Backup) fuse 10 A
5SJ-28199-E1 7/11/02 11:03 AM Page 105
INDEX
D
Display, multi-function ............................3-5
E
Engine break-in ......................................5-4
Engine oil ..............................................6-14
F
Final transmission oil ............................6-18
Front and rear brake lever free play,
adjusting ...........................................6-27
Front and rear brake pads, checking ....6-28
Front fork, checking ..............................6-32
Fuel ......................................................3-16
Fuel consumption, tips for reducing .......5-4
Fuel gauge .............................................3-5
Fuel tank cap ........................................3-15
Fuses, replacing ...................................6-36
H
Handlebar switches ..............................3-10
Dimmer switch ..................................3-10
Engine stop switch ............................3-11
Horn switch .......................................3-10
Pass switch .......................................3-10
Start switch .......................................3-11
Turn signal switch .............................3-10
Headlight bulb, replacing ......................6-37I
Identification numbers ............................9-1
Ignition circuit cut-off system ................3-22
Indicator and warning lights ....................3-2
ABS warning light ................................3-2
High beam indicator light .....................3-3
Oil change indicator light .....................3-3
Turn signal indicator lights ...................3-2
K
Key identification number .......................9-1
L
License plate light bulb, replacing ........6-41
M
Main switch/steering lock .......................3-1
Model label .............................................9-2
P
Parking ...................................................5-5
Part locations ..........................................2-1
Periodic maintenance and lubrication
chart .....................................................6-3
Pre-operation check list ..........................4-1
R
Rider seat .............................................3-18
Rider seat, adjusting .............................3-18A
ABS ......................................................3-13
Acceleration and deceleration ................5-3
Air filter and V-belt case air filter
elements, cleaning ............................6-21
Air flow louver .......................................6-23
Anti-theft alarm (optional) .....................3-10
B
Battery ..................................................6-34
Battery cover removal ..........................6-34
Brake fluid level, checking ....................6-29
Brake fluid, changing ............................6-30
Brake lever, front ..................................3-11
Brake lever, rear ...................................3-12
Brake levers, lubricating .......................6-31
Braking ...................................................5-3
C
Cables, checking and lubricating ..........6-30
Care ........................................................7-1
Catalytic converter ................................3-17
Centerstand and sidestand, checking
and lubricating ..................................6-31
Conversion table ....................................8-5
Coolant .................................................6-19
Coolant temperature gauge ....................3-5
Cowlings and panel, removing and
installing ..............................................6-6
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