Page 16 of 444
EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer unit ................................. 4-9
Fuel gauge ......................................... 4-15
Handlebar switches ............................ 4-17
Throttle lever ...................................... 4-29
Speed limiter ...................................... 4-31
Front brake lever ................................ 4-33
Rear brake pedal and lever ................ 4-35
Drive select lever ................................ 4-37
Recoil starter ...................................... 4-37
1234
Fuel tank cap ..................................... 4-39
Fuel cock............................................ 4-41
Starter (choke) ................................... 4-43
Seat.................................................... 4-45
Storage compartment ........................ 4-47
Front carrier ....................................... 4-47
Rear carrier ........................................ 4-47
Front and rear shock absorber
adjustment ....................................... 4-49
Auxiliary DC jack ................................ 4-53
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Final gear oil ...................................... 5-19
Differential gear oil ............................. 5-21
Coolant............................................... 5-21
Throttle lever ...................................... 5-23
Fittings and fasteners......................... 5-23
Lights ................................................. 5-25
Switches............................................. 5-25
Tires ................................................... 5-27
How to measure tire pressure ............ 5-31
5
U5KM61.book Page 1 Friday, July 26, 2002 11:13 AM
Page 31 of 444
1-4
5For Europe
Pour l’Europe
Para Europa
5KM-21696-M0
35 kPa
0.35 kgf/cm
2
5.0 psi
30 kPa
0.30 kgf/cm
2
4.3 psi
GBDEF
INLPS
Set with tires cold.
Pneus à froid. Bei kalten Reifen.
Ajuste con los
neumáticos an frío.Impostare a pneumatici
freddi.
Ställ in med kalla däck. Wanneer de banden
koud zijn.
Regular com pneus
frios.
5For Oceania
Pour l’Océanie
Para Oceanía
U5KM61.book Page 4 Friday, July 26, 2002 11:13 AM
Page 48 of 444
2-13
Always be sure there are no obstacles or peo-
ple behind you when you operate in reverse.
When it is safe to proceed in reverse, go slowly.
Always use the size and type tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper instal-
lation or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow
instructions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
U5KM61.book Page 13 Friday, July 26, 2002 11:13 AM
Page 120 of 444
5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes• Check operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9,
8-93–8-107
Fuel Check fuel level.
Fill with fuel if necessary.5-11–5-13
Engine oil Check oil level.
Fill with oil if necessary.5-15–5-17,
8-33–8-45
Coolant reservoir Check coolant level.
Fill with coolant if necessary.8-57–8-67
Final gear oil/
Differential gear oil Check for leakage.5-19–5-21,
8-45–8-55
Throttle Check for proper throttle cable operation. 5-23, 8-91
Wheels and tires Check tire pressure, wear and damage.5-27–5-33,
8-115–8-117
Fittings and Fasteners Check all fittings and fasteners. 5-23
Lights Check for proper operation. 5-25, 8-129–8-135
Axle boots Check for damage. 8-69
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Page 146 of 444
5-27
EBU00158
Tires
Always use the recommended tires.
WARNING
Use of improper tires on this ATV, or operation
of this ATV with improper or uneven tire pres-
sure, may cause loss of control, increasing
your risk of accident.
Pay attention to the following.
1. The tires listed below have been approved
by Yamaha Motor Co., Ltd. for this model.
Other tire combinations are not recom-
mended.(For Europe)
(For Oceania)
Manufacturer Size Type
Front DUNLOP AT25
× 8 - 12 KT131
Rear DUNLOP AT25
× 10 - 12 KT135
Manufacturer Size Type
Front CHENG-SHIN AT25
× 8 - 12 C828-4P
Rear CHENG-SHIN AT25
× 10 - 12 C828-4P
U5KM61.book Page 27 Friday, July 26, 2002 11:13 AM
Page 148 of 444
5-29
2. The tires should be set to the recommend-
ed pressure:
Recommended tire pressure
Front 35 kPa (0.35 kgf/cm
2, 0.35 bar)
Rear 30 kPa (0.30 kgf/cm2, 0.30 bar)
Check and adjust tire pressures when the
tires are cold.
Tire pressures must be equal on both
sides.
3. Tire pressure below the minimum speci-
fied could cause the tire to dislodge from
the rim under severe riding conditions.
The following are minimums:
Front 32 kPa (0.32 kgf/cm
2, 0.32 bar)
Rear 27 kPa (0.27 kgf/cm2, 0.27 bar)
4. Use no more than the following pressures
when seating the tire beads.
Front 250 kPa (2.5 kgf/cm2, 2.5 bar)
Rear 250 kPa (2.5 kgf/cm2, 2.5 bar)
Higher pressures may cause the tire to
burst. Inflate the tires very slowly and
carefully. Fast inflation could cause the
tire to burst.
U5KM61.book Page 29 Friday, July 26, 2002 11:13 AM
Page 150 of 444
5-31 1. Low-pressure tire gauge
1. Manomètre basse pression pour pneus
1. Manómetro de baja presión
EBU00159
How to measure tire pressure
Use the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.Set pressure with tires cold.
Set tire pressures to the following specifications:ACE-02EACE-02E
Recommended
pressureMinimum Maximum
Front35 kPa
(0.35 kgf/cm
2,
0.35 bar)32 kPa
(0.32 kgf/cm
2,
0.32 bar)38 kPa
(0.38 kgf/cm
2,
0.38 bar)
Rear30 kPa
(0.30 kgf/cm
2,
0.30 bar)27 kPa
(0.27 kgf/cm
2,
0.27 bar)33 kPa
(0.33 kgf/cm
2,
0.33 bar)
U5KM61.book Page 31 Friday, July 26, 2002 11:13 AM
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7-15
WARNING
_ Always use the size and type tires specified in
the Owner’s Manual for this vehicle on pages
5-29–5-31. Always maintain proper tire pres-
sure as described in the Owner’s Manual on
page 5-33. Use of improper tires on this ATV,
or operation of this ATV with improper or un-
even tire pressure, may cause loss of control,
increasing your risk of an accident. _Do not operate at speeds too fast for your
skills or the conditions.
WARNING
_ Always go at a speed that is proper for the ter-
rain, visibility and operating conditions, and
your experience. Operating this ATV at speeds
too fast for your skills or the conditions in-
creases your chances of losing control of the
ATV, which can result in an accident. _
U5KM61.book Page 15 Friday, July 26, 2002 11:13 AM
