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Lubrication
WARNING@ Do not spray flammable rust inhibitor
products on engine surfaces while the
engine is hot. The sprayed substance or
propellants could catch fire.
@
1. Remove the rear and front seats. (See
pages 2-5 to 2-6 for seat removal and
installation procedures.)
2. Remove the air filter case cover
screws1, slide the locks 2 open, and
then remove the case cover.
3. Remove the air filter case cover and air
filter element.
4. Spray a rust inhibitor into each intake
opening 3 for 3 seconds.
5. Install the air filter element and air filter
case cover.
6. Start the engine in a well-ventilated area
and let it run at idle for 15 seconds.
CAUTION:@ Do not run the engine for more than
15 seconds. The engine could overheat.
@
7. Lubricate all cables such as the throttle
and steering cables.
NOTE:@ Use a suitable marine grease applicator to
pressure lubricate the cables and purge out
any moisture between the inner and outer
cables.
@
8. Lubricate the areas of the watercraft
specified under Lubrication points on
page 4-18.
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Fuel system
WARNING@ GASOLINE AND ITS VAPORS ARE
HIGHLY FLAMMABLE AND EXPLOSIVE!
Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.
Stop engine before refueling.
Refuel in a well-ventilated area with
the watercraft in a horizontal position.
Do not stand or sit on the watercraft
while refueling in case of fire.
Take care not to spill gasoline. If gaso-
line spills, wipe it up immediately with
dry rags. Always properly dispose of
gasoline-soaked rags.
Avoid overfilling the fuel tank. Stop fill-
ing when the fuel level reaches approx-
imately 50 mm (2 in) from the top of the
fuel tank. Fuel expands as it warms up
and could overflow if the fuel tank has
been overfilled. If temporarily leaving
the watercraft with a full fuel tank, do
not leave it in direct sunlight. Leave it
in a well-ventilated area with the water-
craft in a horizontal position.
Tighten the filler cap securely after
refueling.
If you should swallow some gasoline,
inhale a lot of gasoline vapor, or get
gasoline in your eyes, get immediate
medical attention.
If any gasoline spills onto your skin,
immediately wash with soap and
water. Change clothing if gasoline
spills on it.
@
Top off the fuel tank with fresh gasoline
and add fuel stabilizer and conditioner to the
fuel tank by following the manufacturer’s
instructions carefully.
UF1B71.book Page 4 Tuesday, November 12, 2002 4:17 PM
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Battery
If the watercraft will not be used for more
than a month, disconnect the negative (–)
lead first, then the positive (+) lead and
breather hose, and then remove the battery
from the watercraft.
Clean the battery casing using fresh
water.
If the battery terminals are dirty or cor-
roded, clean them with a wire brush.
Fully charge the battery, and then store it
in a cool, dark place.
Apply Yamaha marine grease or Yamaha
grease A to the battery terminals.
Check the battery at least every 2 months
and fully charge it if necessary.
WARNING@ Be sure to connect the breather hose to
the battery. Fire or explosion could result
if the breather hose is damaged,
obstructed, or not connected properly.
@
CAUTION:@ The battery may not be usable again if
you store it for a long period without
charging it. Charge the battery periodi-
cally.
@
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Page 94 of 130
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Maintenance and
adjustments
Periodic inspection, adjustment and lubri-
cation will keep your watercraft in the safest
and most efficient condition possible. Safety
is an obligation of the watercraft owner. The
most important points of watercraft inspec-
tion, adjustment and lubrication are
explained on the following pages.
See your Yamaha dealer for genuine
Yamaha replacement parts and optional
accessories designed for your watercraft.
Remember that failures that are the result
of the installation of parts or accessories
which are not qualitatively equivalent to gen-
uine Yamaha parts are not covered by the
limited warranty.
WARNING@ Be sure to turn off the engine when
you perform maintenance unless oth-
erwise specified, otherwise an acci-
dent or injury could result from
unexpected operation, moving parts,
or electric shock. If the owner is not
familiar with watercraft servicing, this
work should be done by a Yamaha
dealer. Improperly serviced compo-
nents could fail or stop operating cor-
rectly, which could result in an
accident.
Modifications to this watercraft not
approved by Yamaha may cause loss
of performance or excessive noise, or
render it unsafe for use. Consult a
Yamaha dealer before attempting any
changes.
UF1B71.book Page 7 Tuesday, November 12, 2002 4:17 PM
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Inspecting the fuel system
WARNING@ Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in fire or explo-
sion. A fire or explosion can cause
severe injury or death. Shut off the
engine. Do not smoke. Avoid spilling
gasoline.
Fuel in hose is pressurized.
Fuel can spray out and cause injury or a
fire hazard if fuel line is disconnected.
Do not attempt to run engine with fuel
line disconnected.
Check the fuel system for leaks, cracks,
or malfunctions. If any problem is found,
consult a Yamaha dealer.
Check:
Fuel tank for water or dirt.
Fuel tank cap (seal) for damage.
Fuel tank for damage, cracks or leakage.
Fuel hose joint for leakage.
Fuel hose for cracks or other damage.
Air bleeding passages for leakage.
EJU01841
Fuel tank
Check the fuel tank 1 for leakage or
water in the tank. If water is found in the fuel
system or if the fuel tank needs to be
cleaned, have a Yamaha dealer service the
watercraft.
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Changing the engine oil
WARNING@ Engine oil is extremely hot immediately
after the engine is turned off. Coming
into contact with or getting any engine
oil on your clothes could result in burns.
@
CAUTION:@ Do not run the engine with too much or
not enough oil in the oil tank. Oil could
spray out or the engine could be dam-
aged.
Be sure to change the engine oil after
the first 10 hours of operation, and
every 100 hours thereafter or at the
start of a new season, otherwise the
engine will wear quickly.
The oil filter should be replaced every
two years or every 200 hours of opera-
tion. Have a Yamaha dealer replace the
oil filter if necessary.
@
It is recommended to have a Yamaha
dealer change the engine oil. However, if
you choose to change the oil on your own
consult a Yamaha dealer.
NOTE:@ Dispose of used oil according to local regu-
lations.
@
Recommended engine oil:
See page 3-3.
Oil quantity:
With oil filter replacement:
2.2 L (2.3 US qt, 1.9 Imp qt)
Without oil filter replacement:
2.0 L (2.1 US qt, 1.8 Imp qt)
Total amount:
4.3 L (4.5 US qt, 3.8 Imp qt)
UF1B71.book Page 11 Tuesday, November 12, 2002 4:17 PM
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4-17
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To install the spark plug:
1. Clean the gasket surface.
2. Wipe any dirt from the threads of the
spark plug.
3. Screw the spark plug to the correct
torque.
NOTE:@ Wipe off any water on the spark plug or
inside the cap before installing the spark
plug cap. Push the spark plug cap down
until it is securely installed.
If a torque wrench is not available when
you are fitting a new spark plug, a good
estimate of the correct torque is 1/4 turn
to 1/2 turn past finger tight with the spark
plug wrench included in the tool kit. Have
the spark plug adjusted to the correct
torque with a torque wrench as soon as
possible.
@
WARNING@ Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks
to escape, which could lead to explosion
or fire.
@
4. Install the air filter element in the air filter
case, and then install the air filter case
cover. Spark plug tightening torque:
12.5 N·m (1.25 kgf·m, 9 ft·lb)
UF1B71.book Page 17 Tuesday, November 12, 2002 4:17 PM
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Inspecting the battery
Check the level of the battery electrolyte
and make sure that the negative and posi-
tive leads are securely tightened.
WARNING@ Battery electrolyte is poisonous and
dangerous, causing severe burns, etc.
Electrolyte contains sulfuric acid.
Avoid contact with skin, eyes, or cloth-
ing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Call phy-
sician immediately.
Eyes: Flush with water for 15 minutes
and get prompt medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes, etc.,
well away. If using or charging the bat-
tery in an enclosed space, make sure
that it is well ventilated. Always shield
your eyes when working near batter-
ies.
KEEP OUT OF THE REACH OF CHIL-
DREN.
Be sure to connect the breather hose
to the battery. Fire or explosion could
result if the breather hose is damaged,
obstructed, or not connected properly.
@
CAUTION:@ Be careful not to place the battery on
its side.
Be sure to remove the battery from the
battery compartment when adding
electrolyte or charging the battery.
@
UF1B71.book Page 21 Tuesday, November 12, 2002 4:17 PM
