2003 YAMAHA BLASTER 200 headlight bulb

Spark plug inspection .........................8-25
Air filter element cleaning ...................8-31
Carburetor settings .............................8-39
Idle speed adjustment ........................8-51
Throttle lever adjustment ....................8-53
Brake fluid level check ........................8-55
Brake fluid replacement ......................8-57
Front brake pad inspection .................8-59
Rear brake pad inspection .................8-59
Front brake lever free play .................8-61
Brake pedal height adjustment ...........8-63
Parking brake adjustment ...................8-65
Adjusting the rear brake light switch ...8-69
Clutch adjustment ...............................8-71
Autolube pump adjustment .................8-71
Drive chain slack check ......................8-73
Drive chain slack adjustment ..............8-75
Lubricating the drive chain .................8-77
Cable inspection and lubrication ........8-81
Brake and shift pedal/brake and
clutch lever lubrication ......................8-83Front upper and lower arm pivot
lubrication .........................................8-83
Steering shaft lubrication ....................8-85
Wheel removal ...................................8-87
Wheel installation ...............................8-87
Replacing the headlight bulb ..............8-89
Headlight beam adjustment ................8-97
Tail/brake light bulb replacement .......8-99
Troubleshooting ................................8-101
Troubleshooting chart .......................8-105
CLEANING AND STORAGE....................9-1
A. Cleaning ...........................................9-1
B. Storage ............................................9-7
SPECIFICATIONS .................................10-1
Conversion table ....................................11-1
9
10
11
5VM-9-60 (0~3 shou) 6/20/02 4:12 PM Page 14

EBU01293
Replacing a headlight bulb
If a headlight bulb burns out, replace it as fol-
lows.
1. Remove the front panel by removing the
screws.
2. Remove the headlight beam adjusting
screw, the washer, the spring and the nut.
NOTE:
When removing the headlight adjusting screw,
be careful not to lose the spring and nut.
22
1
1. Front panel 2. Screw (×4)1. Cache avant 2. Vis (×4)1. Panel frontal 2. Tornillo (×4)
1
3
4
2
1. Headlight beam adjusting screw 2. Washer
3. Spring 4. Nut
1. Vis de réglage du faisceau de phare 2. Rondelle
3. Ressort 4.Écrou
1. Tornillo de ajuste de la orientación 2. Arandela
de la luz del faro
3. Resorte 4. Tuerca
8-89
5VM-9-60 (8 shou) 6/20/02 4:23 PM Page 90

1
2
5. Remove the headlight bulb holder cover.
6. Turn the headlight bulb holder counterclock-
wise and remove the defective bulb.
w
A headlight bulb is hot when it is on and
immediately after it is turned off. Wait for the
bulb to cool before touching or removing it.
You can be burned, or a fire could start if the
bulb touches something flammable.
7. Put a new headlight bulb into position and
secure it in place with the bulb holder.
1. Headlight bulb holder 2. Headlight bulb1. Fixation de l’ampoule de phare 2. Ampoule1. Portabombillas del faro 2. Bombilla
8-93
1 2
1. Headlight bulb holder cover 2. Headlight bulb holder1. Cache de la fixation de l’ampoule du phare
2. Fixation de l’ampoule de phare
1. Cubierta del portabombillas del faro
2. Portabombillas del faro
5VM-9-60 (8 shou) 6/20/02 4:23 PM Page 94

a
22
11
cC
Do not touch the glass part of the headlight
bulb to keep it free from oil, otherwise the
transparency of the glass, the luminosity of
the bulb, and the bulb life will be adversely
affected. Thoroughly clean off any dirt and
fingerprints on the headlight bulb using a
cloth moistened with alcohol or thinner.
8. Install the headlight bulb holder cover.
cC
Make sure the headlight bulb holder cover is
securely fitted over the bulb holder.
9. Install the headlight unit assembly by
installing the screws.
a. Do not touch the glass part of the bulb.a. Ne pas toucher le verre de l’ampoule.a. No toque la parte de vidrio de la bombilla.
8-95 1. Headlight unit assembly 2. Screw (×2)
1. Optique de phare 2. Vis (×2)1. Unidad del faro 2. Tornillo (×2)
5VM-9-60 (8 shou) 6/20/02 4:23 PM Page 96

10-5
Model YFS200
Suspension:
Front suspension Double wishbone
Rear suspension Swingarm (monocross)
Shock absorber:
Front shock absorber Coil spring/Oil damper
Rear shock absorber Coil spring/Gas-oil damper
Wheel travel:
Front wheel travel 180 mm
Rear wheel travel 180 mm
Electrical:
Ignition system C.D.I.
Generator system C.D.I. magneto
Headlight type: Bulb type
Bulb voltage, wattage ×quantity:
Headlight 12V, 35 W/36.5 W ×1
Tail/brake light 12V, 5/21 W ×1
Oil level warning light 12V, 3.4 W ×1
5VM-9-60 (9 shou ~) 6/21/02 11:14 AM Page 16