2003 YAMAHA BLASTER 200 low beam

Spark plug inspection .........................8-25
Air filter element cleaning ...................8-31
Carburetor settings .............................8-39
Idle speed adjustment ........................8-51
Throttle lever adjustment ....................8-53
Brake fluid level check ........................8-55
Brake fluid replacement ......................8-57
Front brake pad inspection .................8-59
Rear brake pad inspection .................8-59
Front brake lever free play .................8-61
Brake pedal height adjustment ...........8-63
Parking brake adjustment ...................8-65
Adjusting the rear brake light switch ...8-69
Clutch adjustment ...............................8-71
Autolube pump adjustment .................8-71
Drive chain slack check ......................8-73
Drive chain slack adjustment ..............8-75
Lubricating the drive chain .................8-77
Cable inspection and lubrication ........8-81
Brake and shift pedal/brake and
clutch lever lubrication ......................8-83Front upper and lower arm pivot
lubrication .........................................8-83
Steering shaft lubrication ....................8-85
Wheel removal ...................................8-87
Wheel installation ...............................8-87
Replacing the headlight bulb ..............8-89
Headlight beam adjustment ................8-97
Tail/brake light bulb replacement .......8-99
Troubleshooting ................................8-101
Troubleshooting chart .......................8-105
CLEANING AND STORAGE....................9-1
A. Cleaning ...........................................9-1
B. Storage ............................................9-7
SPECIFICATIONS .................................10-1
Conversion table ....................................11-1
9
10
11
5VM-9-60 (0~3 shou) 6/20/02 4:12 PM Page 14

4-9
EBU00053
Handlebar switches
EBU01158
Engine stop switch “ENG. STOP”
Make sure that the engine stop switch is in the
“RUN” position before starting the engine. The
engine stop switch controls ignition and can be
used at all times to stop the engine, especially in
an emergency. The engine will not start or run
when the engine stop switch is turned to “OFF”.
EBU01286
Light switch “LIGHTS”
Set the switch to the “LO” position to switch on
the low beam and the taillight.
Set the switch to the “HI” position to switch on
the high beam and the taillight.
Set the switch to the “OFF” position to switch off
all the lights
NOTE:
The headlight and the taillight can be turned on
only when the engine is started.
q
w
1. Light switch “LIGHTS”
2. Engine stop switch “ENG. STOP”
1. Contacteur d’éclairage “LIGHTS”
2. Coupe-circuit du moteur “ENG. STOP”
1. Interruptor de luce “LIGHTS”
2. Interruptor de paro del motor “ENG. STOP”
5VM-9-60 (4~5 shou) 6/20/02 4:14 PM Page 10

EBU01293
Replacing a headlight bulb
If a headlight bulb burns out, replace it as fol-
lows.
1. Remove the front panel by removing the
screws.
2. Remove the headlight beam adjusting
screw, the washer, the spring and the nut.
NOTE:
When removing the headlight adjusting screw,
be careful not to lose the spring and nut.
22
1
1. Front panel 2. Screw (×4)1. Cache avant 2. Vis (×4)1. Panel frontal 2. Tornillo (×4)
1
3
4
2
1. Headlight beam adjusting screw 2. Washer
3. Spring 4. Nut
1. Vis de réglage du faisceau de phare 2. Rondelle
3. Ressort 4.Écrou
1. Tornillo de ajuste de la orientación 2. Arandela
de la luz del faro
3. Resorte 4. Tuerca
8-89
5VM-9-60 (8 shou) 6/20/02 4:23 PM Page 90

a b
1
1. Adjusting screw 1. Vis de réglage1. Tornillo de ajuste
8-97
10. Install the headlight beam adjusting screw,
the washer, the spring and the nut.
11. Connect the main switch leads.
12. Install the front panel by installing the
screws.
13. Adjust the headlight beam.
EBU01089
Headlight beam adjustment
cC
It is advisable to have a Yamaha dealer make
this adjustment.
To raise the beam, turn the adjusting screw in
direction a.
To lower the beam, turn the adjusting screw in
direction b.
1
3
4
2
1. Headlight beam adjusting screw 2. Washer
3. Spring 4. Nut
1. Vis de réglage du faisceau de phare 2. Rondelle
3. Ressort 4.Écrou
1. Tornillo de ajuste de la orientación 2. Arandela
de la luz del faro
3. Resorte 4. Tuerca
5VM-9-60 (8 shou) 6/20/02 4:23 PM Page 98