2003 YAMAHA BANSHEE 350R coolant

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5–5-9
9Fill with DOT 4 brake fluid if necessary. 8-73–8-83
Clutch9Check operation, condition and lever free play. 8-91
Parking brake9Check operation, condition and free play. 8-85–8-87
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-11–5-13
Transmission oil9Check oil level.
9Fill with oil if necessary.5-17, 8-17–8-23
Coolant reservoir 9Check coolant level.
9Fill with coolant if necessary.8-23–8-37
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-21, 8-91–8-97
Throttle9Check for proper throttle cable operation. 5-21, 8-71
Wheels and tires9Check tire pressure, wear and damage. 5-25–5-31, 8-105
Fittings and Fasteners9Check all fittings and fasteners. 5-21
Lights9Check for proper operation. 5-23, 8-107–8-111
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8-7
EBU00262
PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE 1 3 6 6 1
month months months months year
Transmission9Replace oil.2222
9Check coolant leakage.
Cooling system9Repair if necessary.22222
9Replace coolant every 24 months.
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter9Clean. Every 20–40 hours.
9Replace if necessary. (More often in wet or dusty areas)
* Carburetor9Check idle speed / starter operation.
2222
9Adjust if necessary.
* Crankcase breather9Check breather hose for cracks or damage.
222
system9Replace if necessary.
9Check for leakage.
* Exhaust system9Retighten if necessary.222
9Replace gasket(s) if necessary.
* Fuel line9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Throttle operation9Inspect and adjust free play if necessary.22222
* Front and rear9Check operation/fluid leakage/see NOTE Page 8-9.
22222
brake operation9Correct if necessary.
* Front and rear9Check pad wear.
222
brake pads9Replace if necessary.
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1. Maximum level mark
2. Minimum level mark
1. Repère maximum
2. Repère minimum
1. Marca de máximo
2. Marca de mínimo
8-23
7. Start the engine and warm up for a few
minutes. While warming up, check for oil
leakage. If oil leakage is found, stop the
engine immediately, and check for the
cause.
8. Check the oil level.
EBU01080
Cooling system
1. Check the coolant level in the coolant
reservoir when the engine is cold as the
coolant level will vary with engine temper-
ature. The coolant level should be
between the maximum and minimum
marks.
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8-25
2. If the level is low, remove the seat. (See
page 4-23 for seat removal and installa-
tion procedures.)
3. Open the coolant reservoir cover.
4. Remove the coolant reservoir cap, and
then add coolant or distilled water to raise
it to the specified level.
5. Install the coolant reservoir cap.
6. Close the coolant reservoir cover.
7. Install the seat.
cC
Hard water or salt water is harmful to the
engine. You may use soft water if you can’t
get distilled water.
w
q
1. Coolant reservoir cover
2. Coolant reservoir cap
1. Cache du vase d’expansion
2. Bouchon de vase d’expansion
1. Cubierta del depósito de refrigerante
2. Tapa del depósito de refrigerante
Coolant reservoir capacity:
0.28 L (0.25 Imp qt, 0.30 US qt)
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8-27
NOTE:
8If water is added, have a Yamaha dealer
check the antifreeze content of the coolant as
soon as possible.
8If your ATV overheats, see page 8-118 for
details.
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8-29
EBU00766
To change the coolant
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Wait for the engine and radiator to cool
before removing the radiator cap. You could
be burned by hot fluid and steam blown out
under pressure. Always put a thick rag over
the cap when opening. Allow any remaining
pressure to escape before completely
removing the cap.
1. Put the ATV on a level place.
2. Remove the radiator cover bolts, and then
remove the radiator cover.
3. Place a container under the engine and
remove the coolant drain bolts.
qw
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qq
1. Radiator cover 2. Radiator cover bolt (×3)1. Cache de radiateur 2. Boulons du cache de
radiateur (×3)
1. Cubierta del radiador 2. Pernos de la cubierta del
radiador (×3)
1. Drain bolt (×2)
1. Boulon de vidange (×2)1. Perno de drenaje (×2)
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8-31
4. Remove the radiator cap.
5. Remove the coolant reservoir cap.
q
q
1. Radiator cap1. Bouchon de radiateur1. Tapa del radiador
1. Coolant reservoir cap
1. Bouchon du vase d’expansion1. Tapa del depósito de refrigerante
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8-33
6. Disconnect the hose on the coolant reser-
voir side and drain the coolant from the
coolant reservoir.
7. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
8. Replace the coolant drain bolt washers if
they are damaged, and then tighten the
coolant drain bolts to the specified torque.
9. Install the coolant reservoir hose.
10. Pour the recommended coolant into the
radiator until it is full.
q
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1. Coolant reservoir hose
2. Coolant reservoir
1. Flexible du vase d’expansion
2. Vase d’expansion
1. Manguera del depósito de refrigerante
2. Depósito de refrigerante
Tightening torque
Coolant drain bolt:
14 Nm (1.4 m0kgf)
5FK-9-64-8 4/8/02 1:26 PM Page 34