2003 YAMAHA BANSHEE 350R brakes

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS .........................4-1
Main switch ...........................................4-1
Handlebar switches ..............................4-3
Throttle lever ........................................4-5
Throttle OverRide System ....................4-7
Speed limiter ........................................4-9
Clutch lever ........................................4-11
4
3
2
1Front brake lever ................................4-11
Brake pedal ........................................4-13
Parking brake .....................................4-13
Shift pedal ..........................................4-17
Kick starter .........................................4-17
Fuel tank cap ......................................4-19
Fuel cock ............................................4-19
Starter (choke) ....................................4-21
Seat ....................................................4-23
Front shock absorber adjustment .......4-25
Rear shock absorber adjustment .......4-29
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ....................................................5-11
Engine mixing oil ................................5-15
Transmission oil .................................5-17
Chain ..................................................5-21
Throttle lever ......................................5-21
5
EBU00015
CONTENTS
5FK-9-64-0~3 4/8/02 1:19 PM Page 12

2-13
8Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always fol-
low proper procedures when operating over
obstacles as described in this manual.
8Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such
as ice, go slowly and be very cautious in order
to reduce the chance of skidding or sliding out
of control.
8Never operate an ATV in fast flowing water or
in water deeper than that recommended in
this manual. Remember that wet brakes may
have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply
them several times to let friction dry out the
linings.
8Always use the size and type tires specified in
this manual.
8Always maintain proper tire pressure as
described in this manual.
5FK-9-64-0~3 4/8/02 1:19 PM Page 42

4-15
w
8Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is
not applied. This could cause loss of con-
trol or a collision.
8Always be sure you have released the
parking brake before you begin to ride. The
brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
5FK-9-64-4~5 4/8/02 1:21 PM Page 16

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5–5-9
9Fill with DOT 4 brake fluid if necessary. 8-73–8-83
Clutch9Check operation, condition and lever free play. 8-91
Parking brake9Check operation, condition and free play. 8-85–8-87
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-11–5-13
Transmission oil9Check oil level.
9Fill with oil if necessary.5-17, 8-17–8-23
Coolant reservoir 9Check coolant level.
9Fill with coolant if necessary.8-23–8-37
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-21, 8-91–8-97
Throttle9Check for proper throttle cable operation. 5-21, 8-71
Wheels and tires9Check tire pressure, wear and damage. 5-25–5-31, 8-105
Fittings and Fasteners9Check all fittings and fasteners. 5-21
Lights9Check for proper operation. 5-23, 8-107–8-111
5FK-9-64-4~5 4/8/02 1:21 PM Page 40

5-5
EBU01095
Front and rear brakes
Brake lever and brake pedal
8Check that there is no free play in the brake
lever. If there is free play, have a Yamaha
dealer adjust it. Check for correct brake pedal
height. If the pedal height is incorrect, have a
Yamaha dealer adjust it. (See pages 8-81–
8-83.)
8Check the operation of the lever and pedal.
They should move smoothly and there should
be a firm feeling when the brakes are applied.
If not, have the machine inspected by a Yama-
ha dealer.
Brake fluid level
Check the brake fluid level.
Add fluid if necessary. (See pages 8-75–8-79.)
Recommended brake fluid: DOT 4
5FK-9-64-4~5 4/8/02 1:21 PM Page 44

5-7
Brake fluid leakage
Check to see if any brake fluid is leaking out of
the pipe joints or brake fluid reservoirs. Apply the
brakes firmly for one minute. If there is any leak-
age, the brake system should be inspected by a
Yamaha dealer.
Brake operation
Test the brakes at slow speed after starting out
to make sure they are working properly. If the
brakes do not provide proper braking perfor-
mance, inspect the brake pads for wear. (See
page 8-73.)
5FK-9-64-4~5 4/8/02 1:21 PM Page 46

5-9
w
Always check the brakes at the start of every
ride. Do not ride the ATV if you find any prob-
lem with the brakes or you could lose braking
ability, which could lead to an accident. If a
problem cannot be corrected by the adjust-
ment procedures provided in this manual,
have a Yamaha dealer check for the cause.
5FK-9-64-4~5 4/8/02 1:21 PM Page 48

6-19
EBU00208
To decelerate
When slowing down or stopping, release the
throttle and apply the brakes smoothly and
evenly. As you slow down, shift to a lower gear.
Be sure that the engine has sufficiently slowed
before engaging a lower gear. Improper use of
the brakes or shifting can cause the tires to lose
traction, reducing control and increasing the
possibility of an accident.
w
Make sure the engine has sufficiently slowed
before shifting to a lower gear. Engaging a
lower gear when the engine speed is too
high could make the wheels stop rotating.
This could cause loss of control, an accident
and injury. It could also cause engine or
drive train damage.
5FK-9-64-6 4/8/02 1:22 PM Page 20