Page 65 of 109

Install the wheel bolts and tighten handtight. use the lug wrench, tighten crosswise(see illustration above) until all
bolts are snug.
Lower the vehicle to the ground and alternately tighten the bolts crosswise to 100 ft. lbs. (136 Nm).
Install the wheel cap (where applicable).
WARNING!
The jack must correctly engage the bar in the jack attachment (A). The car's weight must not rest on the jack
attachment (B). See illustration on page 96
.
Be sure the jack is on a firm, level, non-slippery surface.
Never allow any part of your body to be extended under a car supported by a jack.
Use the jack intended for the car when replacing a wheel. For any other job, use stands to support the side of the
car being worked on.
Apply the parking brake and put the gear selector in the (P)ark position.
Block the wheels standing on the ground, use rigid wooden blocks or large stones.
The jack should be kept well-greased.
CAUTION:
The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came
with the car. The use of different size wheels can seriously damage your car's transmission.
Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated.
The extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.
pg. 94
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Page 69 of 109

Fuse box in the passenger compartment
This fuse box is located at the far left side of the instrument panel. Extra fuses and the fuse removal tool are also stored
here. When replacing a blown fuse, be sure to replace it with a new one of the same color and amperage (written on
the fuse).
Location Amperage
1 Low beam headlights 15A
2 High beam headlights 20A
3 Power driver's seat 30A
4 Power passenger's seat 30A
5 -
6 -
7 Heated seats - front left (option) 15A
8 Heated seats - front right (option) 15A
9 ABS/STC/DSTC 5A
10 -
11 -
12 Headlight wipers (certain models) 15A
13 Electric socket 12 V 15A
14 Power passenger's seat 5A
15 Audio system, VNS 5A
16 Audio system 20A
17 Audio amplifier 30A
18 Front fog lights 15A
19 VNS display 10A
20 -
21 Automatic transmission, shiftlock, extended D2 feed 10A
22 Direction indicators 20A
23 Headlight switch module, climate control system, onboard diagnostic connector, steering wheel
lever modules 5A
24 Relay extended D1 feed: climate control system, power driver's seat, driver's info 10A
25 Ignition switch, relay starter motor, SRS, engine control module 10A
26 Climate control system blower 30A
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7 Child safety latch label
* The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle
with the retailer and when ordering parts.
All specifications are subject to change without prior notice.
pg. 129 Dimensions and weights
DimensionsLength 189.8 in. (482 cm)
Width 72 in. (183 cm)
Height 57.1 in. (145 cm)
Wheelbase 109.9 in. (279 cm)
Track, front 62.3 in. (158 cm)
Track, rear 61.4 in. (156 cm)
Turning circle (between curbs) 35.8 - 39 ft. (10.9 - 12 m)
Cargo capacity - trunk 14.2 cu. ft. (0.4 m
3)
Weights USACanada
Gross vehicle weight (GVW)
6 cyl. 4608 lbs2090 kg
6 cyl. turbo 4670 lbs2120 kg
Capacity weight *
6 cyl. 890 lbs400 kg
6 cyl. turbo 890 lbs400 kg
Curb weight
6 cyl. 3535-3570 Ibs1605-1625 kg
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Page 82 of 109

DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 132 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-5-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6294 T: P/N 271367-4 (or equivalent)
B 6294 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
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Page 88 of 109
6. Selector knob:
Radio
Internal CD changer
CD
Station scan - press
TV (option on certain models)
External CD changer (option)
7. Radio - Station seek up/down
CD - Selecting next/previous track
8. Radio - Manual station selection
CD - Fast forward/backward
9. CD eject
10. Dolby Pro Logic - switching on
11. 2 channel stereo
12 3 channel stereo
13. CD slot
14. CD random play
15. Program type
16. News
17. Traffic information
18. Automatic presetting of radio stations
19. Display
pg. 138 Audio systems HU-611/HU-801
Switch on/off
Press the knob to switch on or turn off the radio.
Volume control
Turn the knob clockwise to increase volume. Volume control is electronic and does not have an end stop. If you have
a key pad in the steering wheel, increase or decrease the volume with the + or- buttons.
Bass
Adjust the bass by pressing the button to extend the control and turning it to the left (less bass) or to the right (more
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Page 90 of 109

A - Setting station
Press the left side of the button to select lower frequencies and the right side for higher frequencies. Set frequencies are
displayed.
B - Station seek up/down
Press the left side (lower frequency) or right side (higher frequency) of the button to start the seek function. The radio
seeks the next audible station and tunes it in. Repeat the procedure to continue the seek function.
Audio system controls on the steering wheel
Station seek up/down
If you have a key pad in the steering wheel press the right or left arrow to switch between preset stations.
Scan function
Press the SCAN button (HU-611) or the SOURCE button (HU-801) to start the station scan function. When a station
is found, scanning stops for several seconds, after which scanning will continue.
Press the SCAN or SOURCE button when a station has been found if you would like to listen to that station and to
discontinue the scan function.
pg. 140 Audio systems HU-611/HU-801 - radio
A - Automatic station preset
This function seeks and stores up to 10 strong AM or FM stations in a separate memory. This function is especially
useful in areas where you are not familiar with the radio stations.
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Page 98 of 109
2 0 0 3
VOLVO S80
Index
pg. 162 Index
A
ABS..........17
ABS - warning light..........27
Accessory lights..........29
Adjusting the steering wheel..........36
Advanced User Mode (AUM) - radio..........143
Air conditioning..........45- 49
Air filter - engine..........117
Air pump system..........116
Air vents..........44
Airbag (SIPS)..........8
Airbag (SRS)..........4
Alarm..........65, 66
Alarm - "panic" function..........65
ALR/ELR..........14
Anti-lock Brake System (ABS)..........17
Anti-lock Brake System - warning light..........27
Antifreeze..........87, 116
Approach lighting..........60
Ashtrays..........38
Audio systems..........135
cassette deck..........146
CD player..........144
HU -611 - overview..........136
HU -801 - overview..........137
radio..........140
specifications..........149
AUM (Advanced User Mode) - radio..........143
Automatic car washing..........113
Automatic Locking Retractor (ALR)..........14
Automatic transmission
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Geartronic..........76, 77
Kickdown..........76
Specifications..........130
Automatic transmission - cold starts..........75
Auxiliary socket..........29, 38
B
Backrests, rear seat - folding..........58
Battery..........87, 133
Battery maintenance..........123 -124
Replacing the battery..........124
Ventilation hose..........124
Blinds - rear/side rear windows..........42
Booster cushion..........13, 15
Booster cushion - integrated..........13
Brake failure warning light ..........26
Brake fluid..........122, 131
Brake system..........16
Bulbs (list)..........133
Bulbs - replacing..........104-110
C
Capacities (oils and fluids)..........127
, 131
Cargo net in trunk..........57
Catalytic converters - three-way..........89
Center console - switches..........29
Center head restraint - rear seat..........3
Central locking buttons..........63
Chains - winter driving..........93
Changing wheels..........96, 97
Child booster cushion ......... 13, 15
Child Restraint Anchorages ........ 12
Child safety..........12 -15
Child safety locks - rear doors..........67
Climate controls..........45 - 49
Climate system - general information..........48
Clock..........25
Coat hanger..........53
Cold weather driving..........87
Combination filter..........45, 49
Coolant..........116, 131
Cooling system..........78, 131
Courtesy light..........54
Courtesy lights (front) - replacing..........110
Courtesy lights - exterior..........60
Cruise control..........31
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