2003 VOLVO S60 engine

Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
pg. 152 Specifications
Electrical system
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
conductors, grounded on the chassis.
Battery
Voltage 12 V
Cold start capacity (CCA) 600 A
Reserve capacity (RC) 115 min
If you must replace your battery, be sure to replace it with a battery of the same cold start capacity and reserve
capacity as the original (See the decal on the battery).
Generator max. current 140 A
Starter motor, power 1.4 kW
Spark plugs P/N272313-8 or equivalent
Gap 0.028- 0.032 in. 0.7-0.8 mm
Tightening torque 22 ft. lbs. (30 Nm)
Firing order 1-2-4-5-3
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
-Replacing distributor ignition components e.g. plugs, coil, etc.
-Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
pg. 153 Specifications
Engine specifications
B5244S B5234T3B5244T3 B5254T2
Output (kW/rps) 123/100184/87147/100 154/83
(hp/rpm) 165/6000247/5200197/6000 208/5000
Torque (Nm/rps) 225/75330/42-87285/30-83 320/25-75
(ft. lbs./rpm) 166/4500243/2400-5200210/1800-5000 236/1500-4500
No. of cylinders 555 5
Bore (mm) 838183 81
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Stroke (mm)909090 93.2
Cylinder displacement,1 2.44 (148.6 cu. in.)2.3 (141.5 cu. in.)2.44 (148.6 cu. in.) 2.52 (153.8 cu. in.)
Compression ratio 10.3:18.5:19.0:1 9.0:1
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo- compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 154 Specifications
Transmission
Gear ratios Gear M56HM56LAW55-50
1st 3.07: 13.39: 14.77: 1
2nd 1.77: 11.90: 13.00: 1
3rd 1.19: 11.19: 11.96: 1
4th 0.87: 10.87: 11.32: 1
5th 0.70: 10.70: 11.02: 1
Reverse 2.99: 13.30: 13.23: 1
Final drive 4.25: 14.00: 12.44: 1
pg. 155 Specifications
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment.
If you have misplaced your package, dial:
In the U.S.A.
1-800-638-6586 (1-800-63-VOLVO)
In Canada:
1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence
(A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing
exams, each technician must also have worked in the field for two or more years before a certificate is issued. These
professional technicians are best able to analyze vehicle problems and perform the necessary service procedures to
keep your Volvo at peak operating condition.
Contents | Top of Page
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B
Back up light135
Backrest63
Bass160
Battery120 , 128 , 152
Battery - replacing129
Belt check121
Blower (fan)47, 51
Booster cushion16
Brake circuit91
Brake fluid126
Brake light135
Brake system23 , 91
Bulbs131 , 150
C
Capacities147
Carbon Monoxide - Important Warning79
Cargo compartment63
Cassette player167
Catalytic converter149
CD player169 , 171
Ceiling lighting137
Center console - storage compartments61
Central locking system - remote control69
Changing121
Changing coolant121
Changing oil and oil filter123
Changing wheels110
Check Engine warning light25
Child restraint anchorages18
Child safety16
Child safety locks74
Child seat (Isofix fasteners)17
Cigarette lighter37
Climate control systems -general information44
Clock22
Coat hanger62
Coin compartment61
Cold weather precautions103
Coolant125
Coolant - changing121, 125
Coolant - checking level of121
Cooling system148
Courtesy light58
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Cruise control36
Cup holder61
Cup holder in rear seat61
Current fuel consumption35
D
Defroster47
Dimension designation (tires)106
Direction indicator135
Direction indicators32
Dolby Surround Pro Logic172
Door mirror defroster34
Door mirrors27
Driving economically83
DSTC28
Dual - threshold airbags5
E
ECC46
Economical driving83
Electric socket28 , 37
Electrical system152
Electrically operated windows38
Engine - starting81
Engine compartment122
Engine oil123
Engine oil - checking124
Engine oil, capacity147
Engine specifications153
Environmentiii
F
Federal Clean Air Act118
FIX NEXT SERVICE26
Floor mats59
Fog lamp25 , 135
Front seat - backrest55
Front seats54
Front seats - heated34
Front seats - manual adjustment54
Front seats - power56
Front suspension151
Fuelii , 78
Fuel filler capii , 80
Fuel filler doorii , 80
Fuel filler door - unlocking30
Fuel Formulations79
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Snow chains107
Snow tires107
Spare tires108
Spare wheel65
Spark plugs152
Specifications143
Speedometer22
Spoiler lamps30
Sport shifter85
SRS4
Stability system93
Stability systems93
Stability Traction Control (STC)93
Start inhibitor (immobilizer)68
Starting the car81
STC27
Steering82
Steering wheel adjustment29
Steering wheel lock82
Stone chips116
STOP26
STOP ENGINE26
Storage compartments61
Studded tires107
Sun roof (electrically operated)41
Sun visor42
Supplemental Restraint System (SRS)4
Supplemental Restraint System (SRS) - warning light25
Suspension151
Switches in the center console27
T
Tachometer22
Temperature47
Temperature gauge22
Temporary spare tire108
Text window - messages26
TIME FOR REGULAR SERVICE26
Tires economy106
Tires economy - improving109
Tires106
Tires - tread wear indicators109
Towing95
Towing - cars with All Wheel Drive96
Towing a trailer98
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The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See page
125.
2 Power steering- When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 126.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 121.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US qts
(1.5 liters). See page 124.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 126.
Fuel octane rating, see page 78.
Tire pressure, see label located on the inside of the fuel tank cover.
* Engine oil should be check each time the car is refueled.
BulbsPower Socket US no.
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