Page 25 of 120

pg. 31 Instruments and controls
Manually unlocking the fuel filler door
Manually unlocking the fuel filler door
NOTE: Cotton gloves are available in the tool kit located in the spare wheel well.
The electric motor that controls the fuel filler door locking mechanism is located on the inside of the rear fender on the
passenger side of the car, just behind the fuel filler door. To unlock this door manually:
1. Turn the knob (A) 1/4 turn counterclockwise to release the cover panel (B).
2. Fold down the cover panel to access the electric motor (C).
3. Press the catch (D) rearward to unlock the fuel filler door, or forward to lock the door.
pg. 32 Instruments and controls
Turn Signals
1. Lane change position
In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the first
stop and holding it there. The lever will return to the neutral position when released.
2. Signal lever engaged for normal turns
3. High/low beam switch (headlights on).
Move the lever towards the steering wheel and release it.
Headlight flasher (headlights off).
Move the lever towards the steering wheel. The headlight high beam will be on until the lever is released.
NOTE:
If the turn signal indicator flashes faster than normal, check for a burned-out turn signal bulb.
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2 0 0 3
VOLVO S60
Maintenance and service
pg. 117
Volvo service 118
Working on your car120
Hood and engine compartment122
Oils and fluids123
Wiper blades127
Battery128
Bulbs131
Fuses138
pg. 118 Maintenance and service
Volvo service
Maintenance service
Volvo advises you to follow the service program outlined in the Warranty and Service Records Information booklet.
This maintenance program contains inspections and services necessary for the proper function of your car. The
maintenance services contain several checks which require special instruments and tools and therefore must be
performed by a qualified technician. To keep your Volvo in top condition, specify time-tested and proven Genuine
Volvo Parts and Accessories.
The Federal Clean Air Act - U. S.
The Federal Clean Air Act requires vehicle manufacturers to furnish written instructions to the ultimate purchaser to
assure the proper servicing and function of the components that control emissions. These services, which are listed in
the "Warranty and Service Records Information booklet," are not covered by the warranty. You will be required to pay
for labor and material used.
Maintenance services
Your Volvo passed several major inspections before it was delivered to you, in accordance with Volvo specifications.
The maintenance services outlined in the Warranty and Service Records Information booklet, many of which will
positively affect your vehicle's emissions, should be performed as indicated. It is recommended that receipts for
vehicle emission services be retained in case questions arise concerning maintenance.
Inspection and service should also be performed anytime a malfunction is observed or suspected.
Page 119
provides more information about maintenance of emission-related components.
Applicable warranties - U.S.
In accordance with applicable U.S. and Canadian regulations, the following list of warranties is provided
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2 0 0 3
VOLVO S60
Specifications
pg. 143 Specifications
Label information 144
Dimensions, weights145
Capacities147
Lubricants148
Cooling system148
Three way catalytic converter149
Suspension150
Bulbs151
Electrical system152
Engine specifications153
Transmission154
pg. 144 Specifications
Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel filler door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
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Page 98 of 120

way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Electronic Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection setting or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for cars with three-way catalytic converters.)
pg. 150 Specifications
Bulbs
Bulbs OutputSocket
Low beam 55 WH 7
High beam 55 WHB3
Fog lights, front 55 WH 1
Side indicator lamps P10 W-
Turn signals, parking lights, front 21 WPY
Turn signals, rear 21 WPY
Parking lights, rear 5 WBA 15 s
Brake light 21 WBA 15 s
Back up lights 21 WBA 15 s
Fog light/ Parking lights, rear 5 WBA 15 s
License plate lighting 5 WW 2.1x9.5 d
Courtesy lighting, front 5 WSV 8.5
Trunk lighting 5 WSV 8.5
Glove compartment lighting 2 WBA 9 s
Vanity mirror 1.2 W
12V
pg. 151 Specifications
Suspension
Wheel dimension
15"16"
Rim diameter (mm) 415440
tire side diameter(mm) 515540
Toe-in front (degrees) 0.1°± 0. 1°0.1°± 0. 1°
Toe-in rear (degrees) 0.2°+± 0.2°0.2+± 0. 2°
Toe-in front (mm) rim measurement 2.2± 0.72.3± 0.8
tire side measurement 2.7± 0.92.8± 0.9
Toe-in rear (mm) rim measurement 1.4± 1.41.5± 1.5
tire side measurement 1.8± 1.81.9± 1.9
Rear suspension
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B
Back up light135
Backrest63
Bass160
Battery120 , 128 , 152
Battery - replacing129
Belt check121
Blower (fan)47, 51
Booster cushion16
Brake circuit91
Brake fluid126
Brake light135
Brake system23 , 91
Bulbs131 , 150
C
Capacities147
Carbon Monoxide - Important Warning79
Cargo compartment63
Cassette player167
Catalytic converter149
CD player169 , 171
Ceiling lighting137
Center console - storage compartments61
Central locking system - remote control69
Changing121
Changing coolant121
Changing oil and oil filter123
Changing wheels110
Check Engine warning light25
Child restraint anchorages18
Child safety16
Child safety locks74
Child seat (Isofix fasteners)17
Cigarette lighter37
Climate control systems -general information44
Clock22
Coat hanger62
Coin compartment61
Cold weather precautions103
Coolant125
Coolant - changing121, 125
Coolant - checking level of121
Cooling system148
Courtesy light58
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Fuel gauge22
Fuel tank, capacity147
Fuses138
G
Gasoline78
Gear position85
Geartronic88
Geartronic - kickdown89
Geartronic - manual shifting89
General informationii
Generator152
Generator warning light25
Glove compartment62
Grocery bag holder64
H
Handling84
Hazard warning flashers34
Head restraint - center, rear65
Headlight flasher32
Headlight washer33
Headlight wiper blades127
Headlights30
Heated front seats34 , 48 , 51
High beam "flash"32
High beam bulb133
High beam indicator22
High/low beams - replacing131
Hoisting the car120
HomeLink® Universal Transceiver176
Hood122
Hood - opening122
I
IC12
Ignition switch82
Immobilizer (start inhibitor)68
Indicator and warning symbols22 , 23
Inflatable Curtain12
Instrument lighting30
Instrument panel22
Interior53
Interior lighting58
Intermittent wiping33
Introductioni
ISOFIX fasteners (child seats)17
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J
Jack65 , 111
Jump starting97
K
Keylockii
, 81
Keys68
Kickdown87
L
LED illumination32
Lighting panel30
Load carriers102
Locking71
Locking steering wheel82
Locks67
Long distance trips104
Long loads - carrying64
Low beam bulb132
Lubricants148
M
Maintenance Schedule118
Malfunction indicator light25
Manual climate control with air conditioning50
Manual transmission85
Messages in the display26
Multifilter with air quality sensor49
O
Occupant safety20
Octane rating78
Odometer22
Oil pressure25
Oil quality123
Oil viscosity123
Opening the trunk from the inside72
Opening/ locking the trunk72
P
P Park86
, 88
Paint116
Paint - color code116
Paintwork damage116
Parking brake25 , 37
Parking lamps30
Parking lights30
Pen holder62
Polishing115
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Page 119 of 120
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See page
125.
2 Power steering- When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 126.
3 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 121.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US qts
(1.5 liters). See page 124.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 126.
Fuel octane rating, see page 78.
Tire pressure, see label located on the inside of the fuel tank cover.
* Engine oil should be check each time the car is refueled.
BulbsPower Socket US no.
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