2003 VOLVO C70 fuel pressure

2 0 0 3
VOLVO C70
Chapter 8 - Volvo Service
pg. 109 Volvo Service
Page
Label information 110
Maintenance service, Warranty111
Servicing112
Emissions maintenance113
Fuel/emissions systems114
Lubrication115
Engine oil116
Power steering fluid, Brake/clutch system fluid reservoir118
Washer fluid reservoir119
Coolant120
Engine compartment121
Battery maintenance/ Proposition 65 Warning122
Three-way catalytic converter123
pg. 110 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on rear edge of passenger's door)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. This plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
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fast highway driving may necessitate replacement sooner.
Under normal driving conditions, spark plugs require no maintenance between replacement intervals. When installing
new plugs, be sure to use the right type and to tighten them correctly. When changing the plugs, clean the terminals
and rubber seals. Also check that the suppressor connectors are in good condition. Cracked or damaged connectors
should be replaced.
pg. 114 Fuel/emissions systems
Fuel system
The fuel system is all-electronic and is microprocessor-controlled. It can continually compensate for variation in
engine load, speed and temperature to give the best economy and power. A mass air flow sensor measures the inducted
air. In this way the system can make instantaneous adjustments for changes in air temperature or density, thus always
assuring the best economy with the lowest possible exhaust emissions.
Heated oxygen sensor(s)
This is an emission control system designed to reduce emissions and improve fuel economy. The heated oxygen sensor
monitors the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic
module. This adjusts the air-fuel ratio to provide optimum conditions for combustion and efficient reduction of the
three major pollutants (hydrocarbons, carbon monoxide and oxides of nitrogen (NOx)) by a three-ways catalytic
converter.
Crankcase ventilation
Crankcase ventilation
The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the
atmosphere. Instead, the crankcase gases are admitted to the intake manifold and cylinders.
Evaporative control system
The car is equipped with an evaporative control system which prevents gasoline vapor from being released into the
atmosphere.
The system consists of a fuel tank with filler pipe and cap, a rollover valve, a Fill Limit Vent Valve (FLVV), vapor
vent lines, a charcoal canister, a purge line, a purge control valve and engine connections.
In addition, there is a pressure sensor connected to the fuel tank and a filter -protected Canister Close Valve (CCV) on
the atmospheric side of the canister, for system diagnosis.
The gasoline vapor is channeled through the rollover valve and the FLVV via the vapor vent lines into the charcoal
canister, where it is stored. When the engine is started, the gasoline vapor is drawn from the charcoal canister to the
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pg. 127 Engine specifications
Engine
Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylinder block with cast-iron cylinder liners cast
directly into the block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control is accomplished by multiport fuel injection, heated oxygen sensor(s) and three-way catalytic
converter.
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold by approx. 8.7
psi (over atmospheric pressure) and engine power output by approx. 50 horsepower over that developed by the
normally-aspirated engine. The charge air cooler (which resembles a radiator) is located between the turbo-compressor
and inlet manifold.Designation: Volvo B 5234 T3
Output 242 hp at 5400 rpm (180 kw/90 rps)
Max. torque 243 ft. lbs. at 2400-5100 rpm (330 Nm/40-92 rps)
Number of cylinders 5
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.3 liters
Compression ratio 8.5:1
Number of valves 20
Designation: Volvo B 5244 T
Output 197 hp at 5700 rpm (147 kw/95 rps)
Max torque 210 ft. lbs. at 1800-5000 rpm (285 Nm/30-83 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without notice.
pg. 128 Specifications
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Cooling system
Type: Positive pressure, closed system
Thermostat begins to open at 180° F (87° C)
Coolant: Volvo original coolant/antifreeze
Capacity: 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 1-2-4-5-3
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC87PYP (or equivalent)
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.4 mm +/- 0.7 mm
Toe-in measured on tire sides: 2.9 +/- 0.9 mm
Rear suspension
Delta-link individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 4° +/- 10°
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Electronic Brake Distribution (EBD)75
Electronic Brake-force Distribution (EBD)75
Emergency towing71, 72
Emergency warning flashers23
Engine127
Engine air filter113
Engine compartment121
Engine oil116, 117,126
Engine oil - checking/changing116
Engine oil pressure17
Exterior courtesy lights20
F
Fog light - rear17
,22
Fog lights - front22
Front courtesy lights51
Front fog lights22
Front seats47
Front seats - heated30
Front seats - memory function47
Fuel filter113
Fuel gauge16
Fuel level17
Fuel requirements60, 61
Fuel system113, 128
Fuel tank cover - opening37, 62
opening manually101, 102
Fuses95, 96, 97
Fuses - replacing95
G
Gas tank cover - opening37
, 62
opening manually101, 102
Generator17, 130
H
Hand brake30
Handling68
Hazard warning flashers23
Headlight wiper blades - replacing100
Headlights20
Heated front seats30
Heated side-view mirrors23
Heating35
Heating and air conditioning33
High beams17
Hoisting the car112
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A driver has a responsibility to do everything possible to ensure his or her own safety and the safety of passengers in
the vehicle and others sharing the roadway. Avoiding distractions is part of that responsibility.
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze). See
page 119.
2 Coolant level should be between the expansion tank marks. Mixture: 50% anti-freeze and 50% water. See page 120.
3 Power steering - When cold, the level must not be above the COLD mark and when hot it must not be above the
HOT mark. Top up if the level drops to the ADD mark with ATF fluid. See page 118.
4 Engine oil level should be between the dipstick marks. The distance between the marks represents approx. 1.6 US
qts
(1.5 liters). See page 116.
5 Brake fluid - check, without removing the cap, that the level is above the MIN mark. Use brake fluid DOT 4+. See
page 118.
* Engine oil should be checked each time the car is refuelled.
Octane rating, see page 60.
Tire pressure, see label located on the rear edge of the right front door.
Bulbs Power Socket US no.
1 55 W - H7
2 30/7 W BA 15s 3357NA
3 55 W PK 22s H1
4 5 W BA 15s 67
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