2003 TOYOTA RAV4 automatic transmission

’03 Rav4_U (L/O 0208)
2312003 RAV4 from Aug. ’02 Prod. (OM42517U)
CloseOpen
If cold add If cold O.K.
If hot add
If hot O.K.
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON
II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (80 C or 175 F). You may also check
the level when the fluid is cold (about
room temperature, 10 C—30 C or
50 F—85 F) if the engine has not been
run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
The air conditioning filter is behind the
glove box.
The air conditioning filter may clog af-
ter long use. The filter may need to be
replaced if the air flow of the air condi-
tioning and heater experiences extreme
reductions in operating efficiency, or if
the windows become to fog up easily.
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. (For scheduled maintenance informa-
tion, please refer to the “Scheduled Main-
tenance Guide” or “Owner ’s Manual
Supplement”.)
Checking power steering fluid Checking and replacing the
air conditioning filter

’03 Rav4_U (L/O 0208)
2542003 RAV4 from Aug. ’02 Prod. (OM42517U)
∗1: Unladen vehicle∗2: With steel wheel spare tire and half
spare tire cover
∗3: With aluminum wheel spare tire and
half spare tire cover
∗4:
With full spare tire cover
∗ 5:
With over fender
∗ 6:
Twowheel drive models
∗ 7:
Fourwheel drive models
∗ 8:
With roof rails
∗ 9:
With automatic transmission
∗ 10:
With manual transmission
Dimensions and weight
Overall length mm (in.)
Overall width mm (in.)
Overall height
∗ 1mm (in.)
Wheelbase mm (in.)
Front tread mm (in.)
Rear tread mm (in.)
Vehicle capacity
weight (occupants
+ luggage) kg (lb.) 215/70R16 tires 235/60R16 tires
4195 (165.2)
4200 (165.4)
∗ 2
4205 (165.6)∗3
4245 (167.1)∗4
4210 (165.7)
4215 (165.9)∗3
4245 (167.1)∗4
1735 (68.3)
1785 (70.3)∗51785 (70.3)
1670 (65.7)
1705 (67.1)
∗8
2490 (98.0) 2490 (98.0)
1505 (59.3)
∗ 7
1510 (59.4)∗61525 (60.0)
1495 (58.9)
∗ 7
1500 (59.1)∗61520 (59.8)
345 (761)
∗ 7, 9
375 (826)∗7, 10
417 (919)∗6, 9
447 (985)∗6, 10
345 (761)∗7, 9
375 (826)∗7, 10
417 (919)∗6, 9
447 (985)∗6, 10
1670 (65.7)∗6
1680 (66.1)∗7
1705 (67.1)∗6, 8
1715 (67.5)∗7, 8

’03 Rav4_U (L/O 0208)
2572003 RAV4 from Aug. ’02 Prod. (OM42517U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.0)
Fluid type: Toyota Genuine ATF Type TIV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type TIV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90 or 85W90
Below 18 C (0 F)
SAE 80W or 80W90
REAR DIFFERENTIAL
(fourwheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’03 Rav4_U (L/O 0208)
2592003 RAV4 from Aug. ’02 Prod. (OM42517U)
7. ALTS 5 A: Charging system
8. IGN 15 A: Starting system, multiport
fuel injection system/sequential multi-
port fuel injection system
9. EFI3 10 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, emission control system
10. EFI2 5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
11. A/F 20 A: A/F sensor
12. ABS2 30 A: Antilock brake system
13. EFI1 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, “EFI2” and “EFI3” fuses
14. HLP RH 10 A: Righthand headlight
15. HLP LH 10 A: Lefthand headlight
16. ST 5 A: Starting system
17. STOP 10 A: Stop lights, highmounted
stoplight, antilock brake system, shift
lock control system, multiport fuel in-
jection system/sequential multiport fuel
injection system, cruise control system
18. CIG 15 A: Cigarette lighter
19. POWER OUTLET 15 A: Power outlets
20. SHTR 10 A: No circuit 21. PANEL 7.5 A:
Instrument panel lights,
gauges and meters, front fog lights,
instrument panel light control, outside
rear view mirror defoggers, air condi-
tioning system
22. FR FOG 15 A: Front fog lights
23. HORN 10 A: Horn
24. TAIL 7.5 A: Tail lights, license plate
lights, instrument cluster lights
25. TAIL&PANEL 15 A: “PANEL” and
“TAIL” fuses
26. ACC 7.5 A: Car audio system, shift
lock control system, clock, power rear
view mirrors
27. DEF 20 A: Rear window defogger
28. GAUGE 10 A: Backup lights, electric
cooling fans, air conditioning system,
automatic transmission indicator lights,
charging system
29. OBD 7.5 A: Onboard diagnosis sys-
tem
30. IG2 10 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system
31. DOOR 20 A: Power door lock system 32. MIR HTR 10 A:
Outside rear view mir-
ror defoggers
33. RR WIP 15 A: Rear window wiper and
washer
34. WIP 25 A: Windshield wipers and
washer
35. ECU IG 10 A: Emergency flashers,
gauges and meters, antilock brake
system, SRS airbag system, shift lock
control system, cruise control system
Fuses (type B)
36. RDI 30 A: Electric cooling fan
37. CDS 30 A: Electric cooling fan
38. AM2 30 A: Discharge warning light,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
starting system, SRS airbag system,
“IG2” fuse
39. ABS 1 40 A: Antilock brake system
40. HTR 40 A: Air conditioning system
4

1. PWR 30 A: Electric moon roof, power
windows
42. AM1 40 A: Power outlets, rear window
defogger, “ACC”, “CIG”, “ECU IG”,
“GAUGE”, “RR WIP”, “SHTR” and
“WIP” fuses