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2252003 RAV4 from Aug. ’02 Prod. (OM42517U)
DO IT YOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level226
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 228
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the radiator and condenser 230
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 230
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 231
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing the air conditioning filter 231
. . . . . . . . . . . . . . .
Checking tire pressure 233
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .
Checking and replacing tires 234
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 235
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . .
Installing snow tires and chains 236
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 237
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 238
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2
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’03 Rav4_U (L/O 0208)
2312003 RAV4 from Aug. ’02 Prod. (OM42517U)
CloseOpen
If cold add If cold O.K.
If hot add
If hot O.K.
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON
II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (80 C or 175 F). You may also check
the level when the fluid is cold (about
room temperature, 10 C—30 C or
50 F—85 F) if the engine has not been
run for about five hours. Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or
III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
The air conditioning filter is behind the
glove box.
The air conditioning filter may clog af-
ter long use. The filter may need to be
replaced if the air flow of the air condi-
tioning and heater experiences extreme
reductions in operating efficiency, or if
the windows become to fog up easily.
To maintain the air conditioning efficiency,
inspect and replace the air conditioning
filter according to the maintenance sched-
ule. (For scheduled maintenance informa-
tion, please refer to the “Scheduled Main-
tenance Guide” or “Owner ’s Manual
Supplement”.)
Checking power steering fluid Checking and replacing the
air conditioning filter
Page 241 of 271
’03 Rav4_U (L/O 0208)
2352003 RAV4 from Aug. ’02 Prod. (OM42517U)
Do not use tires other than the
manufacturer ’s recommended size,
as this may cause dangerous han-
dling characteristics resulting in
loss of control.
Four wheel drive models:
Do not use tires of different brands,
sizes, construction or tread pat-
terns, as this may cause dangerous
handling characteristics resulting in
loss of control.
Toyota recommends all four tires, or at
least both front or rear tires be re-
placed as a set.
See “If you have a flat tire” on page 189
in Section 4 for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.With a spare tire of the same wheel type
as the installed tires
With a spare tire of different wheel type
from the installed tires
To equalize tire wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.) Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” on page 189
in Section 4 for tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, out of balance
wheels, or severe braking.
Rotating tires
Page 245 of 271
’03 Rav4_U (L/O 0208)
2392003 RAV4 from Aug. ’02 Prod. (OM42517U)
DO IT YOURSELF MAINTENANCE
Electrical components
Checking battery condition240
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 241
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 242
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 243
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 244
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3
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2572003 RAV4 from Aug. ’02 Prod. (OM42517U)
AUTOMATIC TRANSAXLE
Fluid capacity (drain and refill), L (qt.,
Imp. qt.):
Up to 3.5 (3.7, 3.0)
Fluid type: Toyota Genuine ATF Type T IV
Change automatic transmission fluid only
as necessary.
Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type T IV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type T IV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
Please contact your Toyota dealer for fur-
ther details. TRANSFER
(four wheel drive models)
Oil capacity, L (qt., Imp. qt.):
0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL 5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90 or 85W 90
Below 18 C (0 F)
SAE 80W or 80W 90
REAR DIFFERENTIAL
(four wheel drive models)
Oil capacity, L (qt., Imp. qt.): 0.9 (1.0, 0.8)
Oil type: Hypoid gear oil API GL 5
Recommended oil viscosity: Above 18 C (0 F)
SAE 90
Below 18 C (0 F)
SAE 80W or 80W 90 BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
118 (4.6)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—8 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
Page 271 of 271
’03 Rav4_U (L/O 0208)
2003 RAV4 from Aug. ’02 Prod. (OM42517U)
Publication No. OM42517U
Part No. 01999-42517
Printed in Japan 01-0208-00
I
(U)
Quick index
If a service reminder indicator or warning buzzer comes on 93 . . . . . . . . .
If your vehicle will not start 184 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
If your engine stalls while driving 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 188 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
If you have a flat tire 189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
If your vehicle needs to be towed 199 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break in period 155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
General maintenance 213 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 155 for detailed information.
Fuel tank capacity:
56 L (14.8 gal., 12.3 lmp. gal.)
Engine oil:
API grade SL “Energy Conserving” or ILSAC multigrade engine oil is
recommended.
See page 227 for detailed information.
Tire information: See pages 233 through 238.
Tire pressure: See page 258.
U 9
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